Suzuki VLR1800 Service Manual

1I-13 Starting System:
1) Hold the starter torque limiter with the special tools
and vise.
Special tool
(A): 09930–73170 (Starter torque limiter
holder)
(B): 09930–73140 (Starter torque limiter
socket)
2) Turn the starter torque limiter with a torque wrench
and check the slip torque. If the slip torque is not
within the specification, replace the starter torque
limiter with a new one.
Starter torque limiter slip torque
Standard: 31 – 51 N⋅m (3.1 – 5.1 kgf-m, 22.5 – 37.0
lb-ft)
Starter Clutch Inspection
B822H11906010
Refer to “Starter Torque Limiter / Starter Clutch Removal
and Installation (Page 1I-11)”.
Starter Clutch
1) Install the starter driven gear onto the starter clutch.
2) Turn the starter driven gear by hand to inspect the
starter clutch for a smooth movement. The gear
turns in one direction only. If a large resistance is felt
for rotation, inspect the starter clutch or the starter
clutch contacting surface on the starter driven gear
for wear or damage.
If they are found to be damaged, replace them with
new ones.
Starter Driven Gear Bearing
Inspect the starter driven gear bushing for wear or
damage.
Starter Button Inspection
B822H11906011
Inspect the starter button in the following procedures:
1) Remove the headlight assembly.
Refer to “Headlight Removal and Installation in
Section 9B (Page 9B-2)”.
2) Disconnect the right handlebar switch coupler (1).
3) Inspect the starter button for continuity with a tester.
If any abnormality is found, replace the right handle
switch assembly with a new one. Refer to
“Handlebars Removal and Installation in Section 6B
(Page 6B-2)”.
Special tool
: 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity ( )
4) After finishing the starter button inspection, reinstall
the removed parts.
(A)
(B)
I822H1190036-01
I822H1190037-01
I822H1190038-01
1
I822H1190039-01
Position
Color
PUSH
O/W Y/G
I822H1190042-01

Suzuki VLR1800 Specifications

General

Brand	Suzuki
Model	VLR1800
Category	Motorcycle
Language	English