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Suzuki VLR1800 Service Manual

Suzuki VLR1800
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1D-87 Engine Mechanical:
3) Tighten the conrod cap bolts to the specified torque,
in two stages. Refer to “Conrod Removal and
Installation (Page 1D-84)”.
NOTE
When installing the conrod cap to the
crank pin, make sure that I.D code “A” on
the conrod faces towards the intake side.
Never rotate the crankshaft or conrod
when a piece of plastigauge is installed.
Tightening torque
Conrod cap bolt: 35 Nm (3.5 kgf-m, 25.5 Ib-ft)
then turn in 1/4 (90°) turn
4) Remove the conrod caps and measure the width of
the compressed plastigauge using the envelope
scale. This measurement should be taken at the
widest part of the compressed plastigauge.
If the oil clearance exceeds the service limit, select
the specified bearings from the bearing selection
table.
Conrod big end oil clearance
Standard: 0.032 – 0.056 mm (0.0013 – 0.0022 in)
Conrod big end oil clearance
Service limit: 0.080 mm (0.0031 in)
Selection
1) Check the corresponding conrod I.D. code numbers
([1] or [2]) “A”.
Conrod I.D. specification
2) Check the corresponding crank pin O.D. code
numbers ([1], [2] or [3]) “B”.
3) Measure the conrod crank pin O.D. with the special
tool. If any of the measurements are out of
specification, replace the crankshaft.
Crank pin O.D. specification
“A”
I822H1140294-01
(A)
I822H1140295-01
Code “A” I.D. specification
1
58.000 – 58.008 mm
(2.2835 – 2.2838 in)
2
58.008 – 58.016 mm
(2.2838 – 2.2841 in)
Code “B” O.D. specification
1
54.992 – 55.000 mm
(2.1650 – 2.1654 in)
2
54.984 – 54.992 mm
(2.1647 – 2.1650 in)
3
54.976 – 54.984 mm
(2.1644 – 2.1647 in)
“A”
I822H1140296-01
“B”
I822H1140297-02

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Suzuki VLR1800 Specifications

General IconGeneral
ManufacturerSuzuki
ModelVLR1800
Compression Ratio10.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed
CategoryCruiser
Displacement1783 cc
IgnitionElectronic ignition (Transistorized)
Final DriveShaft
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Rear BrakesSingle disc
Ground Clearance140 mm
Seat Height705 mm

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