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Suzuki VLR1800 Service Manual

Suzuki VLR1800
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1D-91 Engine Mechanical:
Selection
1) Remove the thrust bearing and measure its thickness using the micrometer. If the thickness of the thrust bearing is
below standard, replace it with a new one and once again perform the thrust clearance measurement listed above.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Right-side thrust bearing thickness
Standard: 2.250 – 2.550 mm (0.0886 – 0.1004 in)
2) Select a thrust bearing from the selection table.
Thrust bearing selection table
3) After selecting a thrust bearing, install it and then measure the thrust clearance again.
Clearance before inserting
the left-side thrust bearing
Color “A” (Part No.) Thrust bearing thickness Thrust clearance
2.400 – 2.450 mm
(0.0944 – 0.0965 in)
Red
(12228-48G00-0A0)
2.250 – 2.300 mm
(0.0886 – 0.0906 in)
0.100 – 0.200 mm
(0.0039 – 0.0079 in)
2.450 – 2.500 mm
(0.0965 – 0.0984 in)
Black
(12228-48G00-0B0)
2.300 – 2.350 mm
(0.0906 – 0.0925 in)
0.100 – 0.200 mm
(0.0039 – 0.0079 in)
2.500 – 2.550 mm
(0.0984 – 0.1004 in)
Blue
(12228-48G00-0C0)
2.350 – 2.400 mm
(0.0925 – 0.0945 in)
0.100 – 0.200 mm
(0.0039 – 0.0079 in)
2.550 – 2.600 mm
(0.1004 – 0.1024 in)
Green
(12228-48G00-0D0)
2.400 – 2.450 mm
(0.0945 – 0.0965 in)
0.100 – 0.200 mm
(0.0039 – 0.0079 in)
2.600 – 2.650 mm
(0.1024 – 0.1043 in)
Yellow
(12228-48G00-0E0)
2.450 – 2.500 mm
(0.0965 – 0.0984 in)
0.100 – 0.200 mm
(0.0039 – 0.0079 in)
2.650 – 2.700 mm
(0.1043 – 0.1063 in)
White
(12228-48G00-0F0)
2.500 – 2.550 mm
(0.0984 – 0.1004 in)
0.100 – 0.200 mm
(0.0039 – 0.0079 in)
“A”: Color code
(A)
I649G1140343-02
“A”
I649G1140345-02

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Suzuki VLR1800 Specifications

General IconGeneral
ManufacturerSuzuki
ModelVLR1800
Compression Ratio10.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed
CategoryCruiser
Displacement1783 cc
IgnitionElectronic ignition (Transistorized)
Final DriveShaft
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Rear BrakesSingle disc
Ground Clearance140 mm
Seat Height705 mm

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