Suzuki VLR1800 Service Manual

Manual Transmission: 5B-9
Driveshaft
• Remove the bearing (1), washer (2) and 1st driven
gear (3).
• Remove the 1st driven gear bushing (4), washer (5)
and 5th driven gear (6).
• Remove the snap ring (7), washer (8) and 4th driven
gear (9).
• Remove the 4th driven gear bushing (10), washer
(11), snap ring (12) and 3rd driven gear (13).
• Remove the snap ring (14), washer (15), 2nd driven
gear (16) and its bushing.
• Remove the bearing (17) from the secondary drive
gear (18) with the commercially available bearing
remover and special tool.
Special tool
: 09913–70210 (Bearing installer set)
NOTE
• Rotate the bearing by hand to inspect if
there are any abnormal noises and smooth
rotation. Replace the bearing if there is
anything unusual.
• Before installing the gears, apply engine
oil to the driveshaft and countershaft.
• Before installing the oil seal, apply grease
to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
1
2
3
I822H1520027-01
5
6
4
I822H1520028-01
7
8
9
I822H1520029-01
11
10
12
13
I822H1520030-01
14
15
16
I822H1520031-01
(A)
17
18
I822H1520032-01

Suzuki VLR1800 Specifications

General

Manufacturer	Suzuki
Model	VLR1800
Compression Ratio	10.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed
Category	Cruiser
Displacement	1783 cc
Ignition	Electronic ignition (Transistorized)
Final Drive	Shaft
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brakes	Single disc
Ground Clearance	140 mm
Seat Height	705 mm