Arscmbline
Telescobk
Fork
Stmchlon
and
Bottom Cover
Tuba
Ausmbly. Fit the felt washers lnto the
nacelle coven and slide the stanchions through the fork crown lug into the tapers
of the top lug. Llghtly tighten the fork crown pinch bolts.
Pressure Tuba Assembly.
Insert the assembly into the stanchlon. In the
pressure tube body a dowel is fined, which must locate in the dowel hole in the
bottom cover tube. When
it
Is located,
tit
the locking bolt with copper washer.
through the hole
in
the bottom cover tube into the pressure tube assembly and
lock tight.
E
Lubrication.
Push the bottom cover tube lnto the upper cover and pwJr
100
C.C.
h
(116
pint)
011
part the springs and into the top of each stanchlon.
Cap
Nut
Force the bottom cover tubes down and screw the cap nut into the
stanchion, ensuring that
it
is well tightened. If this'precaution
is
not taken, the
stanchlon will not be drawn into the top lug and excessive strain will be put on
the crown and stem.
Fork Crown Pinch Bolts. Tighten up the pinch
bolts.
(See Fig.
41
and text
describing fork alignment).
Handlebars. Fit the handlebars to the top lug and connect the horn together
with all controls and cables.
Nacelle Top
Unit
Replace the top unit and connect all wires, speedometer
cables, etc.,
as
described on page
177.
Steering Damper Knob. Replace the damper knob, making sure that the steel
thrust washer is in position.
Maadlamp Assembly. Replace as described on page
177.
Mudguard. Replace to the fork and secure all fastenings.
Front
Whitl.
Replace the front wheel (See page
114).
I
"'
ASSEMBLING
THE
FORK
(TRS)
When fitting the
TR5
forks, the operator should complete the first six operations
listed In the previous paragraph and proceed
as
follows
:-
I
I
Fork Top Covers. Fir in the same way
as
the lower nacelle covers.
Stanchion
and
Bottom Cover Tube Assembly. Proceed as described.
1
i
Prersure Tuba Assembly. Assemble
as
described.
Lubrication. Fill the forks
as
described.
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