DV11
Operation and Maintenance
100
Engine Reassembly
Printed in Mar. 2005 PS-MMA0608-E1A
3.3.13. Oil pan
z Clean thoroughly the gasket that is
projecting at the junction parts of
front oil seal holder and flywheel
housing of cylinder block's lower
face with a scraper.
z In the process of gasket removal,
be careful for the gasket pieces not
to get into the engine inside.
z Apply silicon to each joint and
attach a gasket to the cylinder
block.
z Install the oil pan and tighten the
fixing bolts. Then takes care not to
squeeze out the gasket.
Torque 2.2 kg.m
3.3.14. Intake & exhaust valve
z Identify the marks of "I" and "E"
impressed on the valve head
before assembling the valve with
the valve head.
z With a valve stem seal fitting jig,
assemble the valve stem seal on
the valve guide.
3.3.15. Cylinder head
z Blow the cylinder head bolt holes with
compressed air to remove the foreign
material cleanly.
z Wipe off cleanly the junction part of
cylinder block's head gasket.
z After confirming whether there is
foreign material or not necessarily, if
there is, remove it.
Intake valve Exhaust valve
Valve marking position
Assembly order no.
Cylinder head bolt
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