Breaking-In
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3.4. Breaking-In
3.4.1. Operation of a new engine (Break-In)
Because the sliding surfaces of a new engine are not lapped enough, the oil film can be destroyed
easily by overload or overspeed and the engine life-time may be shortened.
Therefore the following things must be obeyed by all means.
Up to the first 50 hours
z
Engine should be run at fast idling until the temperature of the engine becomes normal operating
condition.
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Overload or continuous high speed operation should be avoided.
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High speed operation with no load should be prevented.
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Abrupt start and stop of the engine should be avoided.
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Engine speed must be under 70 % of its maximum speed.
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Maintenance and inspection must be accomplished thoroughly.
3.4.2. Check points for break-in
During the break-in (the initial running of the engine) period, be particularly observant as follows :
1) Check engine oil level frequently. Maintain oil level in the safe range, between the “min.” and “max.”
marks on dipstick.
NOTE :
If you have a problem getting a good oil level reading on dipstick, rotate dipstick 180
°
and re-insert for check.
2) Watch the oil pressure warning lamp. If the lamp blinks, it may be the oil pick-up screen is not
covered with oil. Check oil dipstick. Add oil to the oil pan, if required. Do not overfill. If level is correct
and the status still exists, see your DEALER for possible switch or oil pump and line malfunction.
NOTE :
Oil pressure will rise as RPM increases, and fall as RPM decreases. In addition, cold
oil will generally show higher oil pressure for any specific RPM than hot oil. Both of
these conditions reflect normal engine operation.
3) Watch the engine water temperature gauge and be sure there is proper water circulation. The water
temperature gauge needle will fluctuate if water level in expansion tank is too low.
At the end of the break-in period, remove break-in oil and replace the oil filter. Fill oil pan with
recommended engine oil. Refer to following table.
<Engine Oil capacity>
Oil pan (only)
P158LE / PU158TI
21 liter
P180LE / PU180TI
35 liter
P222LE / PU222TI
40 liter
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