Engine Reassembly
- 81 -
3.3. Engine Reassembly
3.3.1. General preparation
z
Clean all the disassembled parts, particularly oil and water ports, using compressed air, then check
that they are free from restrictions.
z
Arrange the general and special tools in order for engine assembly operation.
z
To wet each sliding part, prepare the clean engine oil.
z
Prepare service materials such as sealant, gaskets, etc.
z
Discard used gaskets, seal rings, and consumable parts, and replace with new ones.
z
Apply only the specified torque for bolts in the specified tightening order and avoid over-tightening.
z
Be sure to check that all the engine parts operate smoothly after being reassembled.
z
Check the bolts for looseness after preliminary re-assembly.
z
After completing the engine re-assembly operation, check if there is missing parts or shortage of
parts.
z
Keep your hands clean during the working.
3.3.2. Cylinder block
z
Cover the floor of the workshop with wood plate or thick paper to prevent damage to the cylinder
head and place the head face of the cylinder block towards downward.
3.3.3. Cylinder liner
z
Replace the used O-rings with new ones
and insert the O-ring in the cylinder liner
upper side, but the other one in the
cylinder block lower side separately.
z
Coat the joint parts where O-ring
contacts with oil.
z
After slipping the cylinder liner smoothly
into the cylinder block, press it in being
careful for O-ring not to damage.
z
After completion of assembling the cylinder
liner, confirm no leaks with 4 kg/cm
2
hydraulic test.
EA6M2008
O-ring
for cylinder block
O-ring
for cylinder liner
To Next Page
Loading...
Need help?
General
