Doosan PU158TI - Default Chapter; Table of Contents

CONTENTS
1. Safety Regulations & Engine Specifications
1.1. Safety regulations ............................................................................................................................... 1
1.2. Engine Specification ........................................................................................................................... 5
1.3. Engine Assembly .............................................................................................................................. 11
2. Technical Information
2.1. Engine Model and Serial Number ..................................................................................................... 19
2.2. Engines Characteristic ...................................................................................................................... 20
2.3. Troubleshooting ................................................................................................................................ 41
2.4. Operation tip ..................................................................................................................................... 51
3. Disassembly and Reassembly of Major Components
3.1. Engine Disassembly ......................................................................................................................... 52
3.2. Inspection ......................................................................................................................................... 62
3.3. Engine Reassembly .......................................................................................................................... 81
3.4. Breaking-In ....................................................................................................................................... 98
4. Commissioning and Operation
4.1. Preparations ..................................................................................................................................... 99
4.2. Starting ............................................................................................................................................. 99
4.3. Running in ...................................................................................................................................... 100
4.4. During operation ............................................................................................................................. 100
4.5. Shutting down ................................................................................................................................. 100
4.6. Maintenance and Care ................................................................................................................... 101
5. Maintenance of Major Components
5.1. Fuel Injection System ..................................................................................................................... 105
5.2. Cooling System .............................................................................................................................. 126
5.3. Lubricating System ......................................................................................................................... 129
5.4. Turbo Charger ................................................................................................................................ 131
5.5. Installation ...................................................................................................................................... 140
5.6. Air Cleaner ...................................................................................................................................... 143
5.7. Tightening Cylinder Head Bolts ...................................................................................................... 145
5.8. V-belts ............................................................................................................................................ 146
6. Special Tool List ................................................................................................................................. 149
z Appendix
z Parts & After Service Center
z Worldwide Network