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EcoAdd
Ecolab EcoAdd User Manual
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1.12
Manufacturer's service and contact address
Ecolab Engineering GmbH
Raif
feisenstraße 7
D-83313 Siegsdorf, Germany
T
elephone (+49) 86 62 / 61 0
Fax (+49) 86 62 / 61 166
Email: engineering-mailbox@ecolab.com
http://www
.ecolab-engineering.com
General remarks
14
Rev
. 2-05.2018
13
15
Table of Contents
Default Chapter
2
Table of Contents
2
1 General Remarks
7
Information about the User Manual
7
Call up Operating Instructions with Smartphone
8
Evaluation, Monitoring & Control with Smartphones
8
Copyright
8
Third Party Trademarks
9
Article Numbers / EBS-Article Numbers
9
Symbols, Highlighting and Enumerations
9
Transport
11
Packaging
12
Storage
13
Identification of the Installation - Nameplates
13
Warranty
13
Manufacturer's Service and Contact Address
14
2 Safety
15
General Safety
15
Proper Use
15
Reasonable Foreseeable Incorrect Use
16
Unauthorised Modification and Spare Parts Manufacture
16
Life Span
17
Safety Measures Taken by the Operator
17
Workforce Requirements
17
Personal Protective Equipment (PPE)
18
Explanation of the Safety Symbols Used
18
General Information on Hazards
19
Environmental Protection Measures
22
Obligations of the Operator
23
Further Safety Settings
23
Safety When Using the Data Transfer Via Bluetooth
24
Installation, Maintenance and Repairs
24
3 Package Content
26
Accessories
29
4 Functional Description
30
Equipment Features - 'Ecoadd
35
Additional Electronic Functions
35
Evaluation, Monitoring & Control with Smartphone
35
5 Description of the Pump
36
Identification of the Pump - Type Plates
36
Connection Sockets / Cable Bushings
37
Pump Head Variants
37
6 Assembly, Installation, Modification and Upgrades
38
General Information and Safety
38
Assembly Variants
39
Stand Mounting or Floor Mounting
40
Wall Mounting
41
Conversion - Change from Stand Mounting to Wall Mounting
42
Installations
42
Hydraulic Installation
43
Installation Examples
44
Connection of the Suction and Pressure Lines (Metering Lines)
46
Hose Connection with Support Sleeve and Clamping Ring
47
Pipe and Hose Connection with Tapered Part
48
Pipe and Hose Connection with Attachment Nipple and Hose Clamp
49
Hose Connection with Weld-On Joint
50
Electrical Installation
51
Terminal Assignment
52
Language Selection
53
Modification/Upgrade
54
Modification - Turning the Pump Head
54
Upgrading of the Ecoadd with a Bluetooth Interface
55
7 Control / Software
56
Further Safety Settings
56
Start Screen
57
Using the Touchscreen
57
Cleaning the Touch-Sensitive Control Panel
58
Operating Buttons
59
Scroll Bars, Radio Buttons, Selection Fields, Number and Text Input
60
Display View During Ongoing Operation (Example)
62
Symbols in Operating Mode
63
Menu Structure
65
Main Menu
66
Open the Main Menu
66
Open the Main Menu with the Access Code Activated
67
Metering Mode
67
Metering Mode] [Select V-Variable]
71
Operating Mode
72
Operating Mode] [Manual]
73
Operating Mode] [Pulse]
73
Operating Mode] [Pulse] - Concentration
74
Operating Mode] [Pulse] - Quantity
76
Operating Mode] [Power]
77
Operating Mode] [Power] [Variable]
79
Operating Mode] [Timer]
80
Operating Mode] - [Timer] [Seven-Day Programme]
80
Operating Mode] [Timer] [Select Interval Programme]
82
Overview - Configuration
83
Pump Name
84
Selecting the Date/Time
85
Language
86
Language Selection
86
Reset the Language to German or to Another Language
87
Access Code
88
Incorrect [Access Code]
90
What Can I Do if I Forget the Access Code
90
Unit
91
Autostart
92
Metering Enable
93
Select Empty Signal
94
Acknowledge Automatically
95
Acknowledge Manually
96
Alarm Relay
97
Dosing Chemical
98
No Entry
98
Manual Input (Manual)
99
Chemical Selection from an Integrated Database
100
Service Interval
102
Service Interval] - [Variable]
103
Select Batch
104
Select Batch] - [No Batch Metering]
105
Select Batch] - [Initial Preparation]
106
Select Batch] - [Initial Concentration]
107
Container Size
108
Oval Gear Meter
109
Oval Gear Meter] - Setting
110
Metering Monitoring
111
Metering Controller
112
Max. Metering Phase
113
Diaphragm Brakeage
114
Import/Export of the Configuration
115
Importing and Updating the Configuration
116
Exporting a Configuration
117
Calibration
118
Operating Data
120
Info
121
Internal Storage
122
8 Commissioning
123
Initial Commissioning
124
Connection and Set-Up Examples
125
Operating Mode [Manual] (with 'Metering Enable' )
125
Operating Mode [Pulse]
127
Operating Mode] [Power]
130
Operating Mode] [Power] [Variable]
132
Calibration on Initial Start-Up
133
9 Operation
135
Switching the Pump on and off
135
Configuration of the Pump
135
Display View During Ongoing Operation (Example)
136
Symbols in Operating Mode
137
Setting or Changing the Pump Capacity in L
139
Changing a Container - Empty Signal
140
Container Change with the Preset (Acknowledge Auto.)
141
Container Change with the Preset (Acknowledge Man.)
142
Confirm the Pump Service
143
Changeover 'Metering Mode
144
Metering Mode
144
Metering Mode] [Select V-Variable]
147
Changeover 'Operating Mode
148
Operating Mode
148
Operating Mode] [Manual]
149
Operating Mode] [Pulse]
149
Operating Mode] [Pulse] - Concentration
150
Operating Mode] [Pulse] - Quantity
152
Operating Mode] [Power]
153
Operating Mode] [Power] [Variable]
155
Operating Mode] [Timer]
156
Operating Mode] - [Timer] [Seven-Day Programme]
156
Operating Mode] [Timer] [Select Interval Programme]
158
Calibration' of the Pump
159
Calibration
159
10 Service
161
Maintenance Mode - Service Position of the Pump - [Pump Service.]
162
Maintenance Mode - WITHOUT Access Code
162
Maintenance Mode - with Access Code
163
Service Table
165
Replace the Suction / Pressure Valve and Metering Cartridge
166
Installing the Dosing Valves in the Correct Position
166
Changing the Valve Cartridges, V3 Type
167
Replacing the Pump Head and Diaphragm
167
Pump Head Size 5 L/H and 11 L/H
168
Pump Head Size 30 L/H and 50 L/H
169
Pump Head Size 120 L/H
170
11 Operational Malfunctions / Troubleshooting
171
General Troubleshooting and Fault Rectification
172
Error Table for Error Messages
173
Error Code Series 100
173
Error Code Series 200
174
Error Code Series 300
175
Error Code Series 400
176
Error Code Series 500
176
12 Wearing Parts and Spare Parts
177
Wearing Parts
177
Set of Wearing Parts 5 L/H and 11 L/H
177
Set of Wearing Parts 30 L/H, 50 L/H and 120 L/H
178
Spare Parts
178
Ecoadd' Control Unit
178
Pump Heads
180
Replacement Part Module: Pump Head 5 L/H
180
Replacement Part Module: Pump Head 11 L/H
181
Replacement Part Module: Pump Head 30 L/H and 50 L/H
182
Replacement Part Module: Pump Head 120 L/H
183
13 Technical Data
184
Packaging
184
Equipment Marking / Type Plate
184
Pump Key 'Ecoadd
185
Pump Key Group I - "Control Unit" [Ecopro|E|S]
185
Pump Key Group II - "Pump Head" [01110S|D|F|C|0|0|S]
186
Pump Key Group III - "Housing/Driver Unit" [1|S]
187
Pump Key Group IV - "Packaging/Accessories" [S|0]
187
General Data
188
Electrical Data
189
Materials
189
Dimensions
190
Mounting Plate
190
Metering Pump Ecopro
190
Metering Capacity Diagrams/Flow Rates
191
Flow Rate: 5 L/H, Metering Back-Pressure: 1 Mpa (10 Bar)
191
Flow Rate: 11 L/H, Metering Back-Pressure: 1 Mpa (10 Bar)
191
Flow Rate: 30 L/H, Metering Back-Pressure: 0.3 Mpa (3 Bar)
192
Flow Rate: 50 L/H, Metering Back-Pressure: 1 Mpa (10 Bar)
192
Flow Rate 120 I/H, Metering Back-Pressure: 0.3 Mpa (3 Bar)
193
14 Decommissioning, Disassembly, Environmental Protection
194
Decommissioning
194
Dismantling
195
Disposal and Environmental Protection
196
15 EC Declaration/Declaration of Conformity
197
16 Index
198
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Ecolab EcoAdd Specifications
General
Brand
Ecolab
Model
EcoAdd
Category
Water Pump
Language
English
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