GENERAL INFORMATION
CRANKSHAFT/TRANSMISSION SPECIFICATIONS
pnit: mm (in)
Output
train
ITEM
12.90 (0.508)
11.94 (0.470)
12.05 (0.474)
0.09 (0.035)
28.06 (1.105)
28.04 (1.104)
31.05 (1.222)
28.030 (1.1035)
27.960 (1.1008)
27.940 (1.1000)
30.93 (1.218)
Gear-to-bushing
clearance
Gear bushing I.D.
Mainshaft O.D.
Countershaft
drive
STANDARD
0.05
-
0.20 (0.002
-
0.008)
0.028
-
0.052 (0.0011
-
0.0020)
0.020
-
0.038 (0.0008
-
0.0015)
-
52.976
-
52.994 (2.0857
-
2.0864)
58.010
-
58.022 (2.2839
-
2.2843)
1'3-
-
iclni
-
5.93
-
6.00 (0.233
-
0.236)
Crankshaft
'
12.966
-
12.984 (0.5105 --0.5112)
11.966
-
11.984 (0.4711
-
0.4718)
12.000
-
12.01 8 (0.4724
-
0.4731
)
0.016
-
0.042 (0.0006
-
0.0017)
28.020
-
28.041 (1.1031
-
1.1040)
28.000
-
28.021 (1.1024
-
1.1032)
31.000
-
31.025 (1.2204
-
1.221 5)
27.991
-
28.012 (1.1020
-
1.1070)
27.979
-
28.000 (1.1015
-
1.1024)
27.959
-
27.980 (1.1007
-
1.1016)
30.950
-
30.975 (1.2185
-
1.2195)
I
Fork shaft O.D.
Shift drum O.D.
Shift drum journal I.D.
Shift drum-to-shift drum journal clearance
SERVICE LIMIT
0.30 (0.01 2)
0.07 (0.003)
0.07 (0.003)
0.03 (0.001)
52.976 (2.0857)
58.070 (2.2862)
5.6 (0.22)
Connecting rod big end side
clearance
Crankpin bearing oil clearance
Main journal oil clearance
Crankshaft runout
Main journal O.D.
Transmission
M3, M5
Cl,
C4
M3
at
M3
at C2
.
"
I
output gear
I
O.D.
j
23.959
-
23.980 (0.9433
-
0.9441
)
I
bushing
I
I.D.
1
20.020
-
20.041 (0.7882
-
0.7890)
Main journal I.D.
I
~n
Claw thickness
v.-.
Bushing-to-shaft
clearance
Gear I.D.
Gear busing O.D.
0.020
-
0.062 (0.0008
-
0.0024)
0.025
-
0.075 (0.0010
-
0.0030)
25.000
-
25.021 (0.9843
-
0.9851)
24.959
-
24.980 (0.9826
-
0.9835)
23.971
-
23.984 (0.9437
-
0.9443)
M3
M5
Cl,
C4
C2
M3
M5
Cl,
C4
0.08 (0.003)
0.11 (0.004)
25.04 (0.985)
24.94 (0.982)
23.950 (0.9429)
M3
Output drive gear shaft O.D.
Gear-to-bushing clearance
Gear bushing-to-shaft clearance
Output gear damper spring free
I
measurements
I I I
Out~ut aear I.D.
length
Output drive gear backlash
Backlash difference between
0.020
-
0.062 (0.0008
-
0.0024)
19.979
-
20.000 (0.7866
-
0.7874)
0.020
-
0.062 (0.0008
-
0.0024)
0.020
-
0.042 (0.0008
-
0.0016)
66.9 (2.63)
0.08 (0.003)
24.000
-
24.021 (0.9449
-
0.9457)
19.97 (0.786)
0.082 (0.0032)
0.08 (0.003)
63 (2.48)
0.08
-
0.23 (0.003
-
0.009)
-
FINAL DRIVE SPECIFICATIONS
IJnit: mm (in)
24.04 (0.946)
0.40 (0.01 6)
0.10 (0.004)
ITEM
Recommended final drive oil
STANDARD
Hypoid gear oil, SAE
#80
130
cm3
(4.3
US oz,
4.5
Imp oz)
150
cm3
(5.1
US oz,
5.3
Imp oz)
0.05
-
0.15 (0.002
-
0.006)
-
0.30
-
0.60 (0.01 2
-
0.0241
0.2
-
0.4
N.m
(2
-
4
kgfcm,
1.7
-
3.5
I bf.ft)
Final drive oil capacity
SERVICE LIMIT
-
-
-
0.30 (0.01 2)
0.10 (0.004)
-
-
After draining
After disassembly
Final drive gear backlash
Backlash difference between measurements
Ring gear-to-stop pin clearance
Final drive gear assembly preload
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