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Lenze
Inverter Drive
8400 StateLine C
Lenze 8400 StateLine C User Manual
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Firmware
≤
11.00 - DMS 8.0 EN - 10/2011
L
245
8400 StateLine C | Reference manual
Motor control (MCTRL)
Internal interfaces | syst
em block "LS_MotorInterface"
5.13
Internal in
terfaces | system block "LS_MotorInterface
"
The
LS_MotorInterface
system block provides the internal interfaces to the driving
machine in the function block editor.
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
244
246
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Documentation
21
Document History
22
Conventions Used
22
Terminology Used
23
11 Fieldbus Interface.
24
Process Data Transfer
24
Definition of the Notes Used
25
2 Introduction: Parameterising the Controller
26
Integrated Technology Applications
28
Purpose of the Technology Applications
29
Application Cases for a Technology Application
29
Technology Application = Function Block Interconnection
30
Selection of the Appropriate Commissioning Tool
31
Overview: Accessories for Commissioning
32
General Notes on Parameters
33
Changing the Parameterisation with the Keypad
34
Parameters with Subcodes
36
Change Parameter Settings with PC and Lenze Software
37
Save Parameter Settings in the Memory Module Safe against Mains Failure
38
User Menu for Quick Access to Frequently Used Parameters
40
Password Protection
41
Device Personalisation
44
Unlocking the Controller with a Masterpin
46
3 Commissioning
47
Safety Instructions with Regard to Commissioning
48
Notes on Motor Control
49
Preconditions for Commissioning with the »Engineer
50
Trouble-Shooting During Commissioning
51
8400 Commissioning Wizard
52
Commissioning of the "Actuating Drive Speed" Technology Application
52
Prepare Controller for Commissioning
53
Creating an »Engineer« Project and Going Online
53
Parameterising the Motor Control
53
Parameterising the Application
53
Saving Parameter Settings Safe against Mains Failure
54
Prepare Controller for Commissioning
54
Creating an "Engineer« Project and Going Online
55
Parameterising the Motor Control
56
Parameterising the Application
57
Saving Parameter Settings Safe against Mains Failure
59
Commissioning of the "Switch-Off Positioning" Technology Application
61
Prepare Controller for Commissioning
63
Creating an "Engineer« Project and Going Online
64
Parameterising the Motor Control
65
Parameterising the Application
66
Saving Parameter Settings Safe against Mains Failure
68
PC Manual Control
69
Speed Control
72
4 Device Control (DCTRL)
74
Device Commands (C00002/X)
76
Load Lenze Setting
78
Load All Parameter Sets
80
Save All Parameter Sets
81
Enable/Inhibit Controller
82
Activate/Deactivate Quick Stop
83
Reset Error
84
Delete Logbook
84
Device Search Function
85
Device State Machine and Device Statuses
86
Firmwareupdate
87
Init
88
Motorident
89
Safetorqueoff
90
Readytoswitchon
91
Switchedon
92
Operationenabled
93
Warning
93
Troubleqsp
93
Trouble
93
Fault
96
Systemfault
96
Automatic Restart after Mains Connection/Fault
97
Inhibit at Power-On" Auto-Start Option
97
Auto-Start Option "Inhibit at Lenze Setting
99
Internal Interfaces | "Ls_Driveinterface" System Block
100
Wcancontrol/Wmcicontrol Control Words
103
Wdevicestatusword Status Word
104
5 Motor Control (MCTRL)
106
Motor Selection/Motor Data
107
Selecting a Motor from the Motor Catalogue in the
107
Engineer
107
Selecting a Motor from the Motor Catalogue in the "Engineer
110
Automatic Motor Data Identification
112
Selecting the Control Mode
117
Selection Help
117
Defining Current and Speed Limits
122
V/F Characteristic Control
124
Parameterisation Dialog/Signal Flow
126
Basic Settings
128
Defining the V/F Characteristic Shape
129
Defining Current Limits (Imax Controller)
130
Optimising the Control Mode
131
Adapting the V/F Base Frequency
131
Boost
131
Optimising the Imax Controller
131
Adapting the Vmin Boost
134
Optimising the Stalling Behaviour
137
Torque Limitation
138
Defining a User-Defined V/F Characteristic
140
Remedies for Undesired Drive Behaviour
143
V/F Characteristic Control - Energy-Saving (Vfcpluseco)
144
Parameterisation Dialog/Signal Flow
145
Comparison of Vfcpluseco - Vfcplus
147
Basic Settings
148
Optimising the Control Mode
148
Adapting the Slope Limitation for Lowering the Eco Function
149
Optimising the Control Mode
149
Optimising the Cos/Phi Controller
149
Improving the Behaviour at High Dynamic Load Changes
150
Remedies for Undesired Drive Behaviour
152
V/F Control (Vfcplus + Encoder)
154
Parameterisation Dialog/Signal Flow
154
Basic Settings
156
Parameterising the Slip Regulator
157
Sensorless Vector Control (SLVC)
160
Parameterisation Dialog/Signal Flow
161
Types of Control
163
Torque Control with Speed Limitation
164
Basic Settings
165
Optimising the Control Mode
166
Optimising Dynamic Performance and Field Weakening Behaviour
168
Optimising the Stalling Behaviour
169
Optimise Response to Setpoint Changes and Determine Mass Inertia
170
Slip Calculation from Motor Equivalent Circuit Diagram Data
172
Remedies for Undesired Drive Behaviour
173
Sensorless Control for Synchronous Motors (SLPSM)
174
Parameterisation Dialog/Signal Flow
176
Types of Control
179
Basic Settings
180
Optimising the Control Mode
181
Optimise Current Controller
182
Optimise Speed Controller
183
Optimise Response to Setpoint Changes and Determine Mass Inertia
187
Setting the Current Setpoint Filter (Band-Stop Filter)
189
Adapting the Max. Acceleration Change (Jerk Limitation)
190
Pole Position Identification Without Motion
191
Parameterisable Additional Functions
193
Operation with Increased Rated Power
196
Correction of the Stator Leakage Inductance
198
Flying Restart Function
200
DC-Injection Braking
203
Manual DC-Injection Braking (DCB)
204
Slip Compensation
207
Oscillation Damping
209
Oscillation Damping Voltage Range
210
Oscillation Damping in the Field Weakening Range
211
Phase Sequence Reversal for Correcting Misconnected UVW Motor Phases
212
Field Weakening for Synchronous Motors
213
Encoder/Feedback System
217
Parameterising Digital Inputs as Encoder Inputs
219
Encoder Evaluation Method
220
Encoder with HTL Level at DI1/DI2
221
Braking Operation/Brake Energy Management
223
Setting the Voltage Source for Braking Operation
225
Selecting the Response to an Increase of the DC-Bus Voltage
226
Inverter Motor Brake
228
Avoiding Thermal Overload of the Brake Resistor
231
Monitoring
232
Device Overload Monitoring (Ixt)
233
Motor Load Monitoring (I2Xt)
234
Motor Temperature Monitoring (PTC)
236
Brake Resistor Monitoring (I2Xt)
237
Motor Phase Failure Monitoring
239
Motor Phse Error Monitoring before Operation
240
Mains Phase Failure Monitoring
242
Maximum Torque Monitoring
243
Encoder Open-Circuit Monitoring
244
Internal Interfaces | System Block "Ls_Motorinterface
245
Internal Status Signals | System Block "Ls_Devicemonitor
251
6 I/O Terminals
253
Digital Terminals
254
Change Function Assignment
257
Using DI1 and DI2 as Digital Inputs
258
Using DI1 and DI2 as Frequency Inputs
259
Using DI1 as a Counter Input
263
Internal Interfaces | System Block "Ls_Digitalinput
266
Output of the Encoder Position of the DI1/DI2 Frequency Input
268
Internal Interface | System Block "Ls_Digitaloutput
272
Analog Terminals
273
Parameterising Analog Input
275
Signal Adaptation by Means of Characteristic
277
Parameterising Analog Output
279
Internal Interfaces | System Block "Ls_Analoginput
280
Configuring Exception Handling of the Output Terminals
281
User-Defined Terminal Assignment
282
Source-Destination Principle
283
Changing the Terminal Assignment with the Keypad
284
Changing the Terminal Assignment with the "Engineer
286
7 Technology Applications
289
Selection of the Technology Application and the Control Mode
290
TA "Actuating Drive Speed
291
Basic Signal Flow
292
Internal Interfaces | Application Block "La_Nctrl
294
Terminal Assignment of the Control Modes
302
Terminals 0
303
Terminals 2
304
Terminals 11
305
Terminal 16
306
Keypad
307
Process Data Assignment for Fieldbus Communication
311
Setting Parameters (Short Overview)
313
Configuration Parameters
315
TA "Switch-Off Positioning
318
Basic Signal Flow
320
Internal Interfaces | Application Block "La_Switchpos
321
Truth Table for Activating the Pre-Switch off
328
Terminal Assignment of the Control Modes
329
Terminals 0
330
Terminals 2
331
Terminals 11
332
Terminal 16
333
Keypad
334
Process Data Assignment for Fieldbus Communication
338
Setting Parameters (Short Overview)
341
Configuration Parameters
343
Generalpurpose
344
Analog Switch
346
Multiplication/Division
347
Binary Delay Element
348
Analog Comparison
349
Analog Signal Monitor
350
8 Basic Drive Functions (MCK
351
Basic Signal Flow
352
Diagnostics & Error Management
380
9 Diagnostics & Error Management
381
LED Status Displays
381
LED Status Displays of the Device Status
382
Drive Diagnostics with the "Engineer
383
Display Details of the Status Determining Error
385
Drive Diagnostics Via Keypad/Bus System
386
Logbook
389
Functional Description
390
Reading out Logbook Entries
391
Exporting Logbook Entries to a File
392
File Logbook in Project
393
Monitoring
394
Monitoring Configuration
395
Setting the Error Response
396
Autofailreset Function
397
Maloperation of the Drive
398
Operation Without Mains Supply
400
Error Messages of the Operating System
401
Structure of the 16-Bit Error Number (Bit Coding)
404
Reset Error Message
405
Export Error Texts
406
Short Overview (A-Z)
407
Cause & Possible Remedies
409
System Block "Ls_Seterror_1
425
10 System Bus "CAN on Board
427
General Information
428
General Data and Application Conditions
429
Communication Time
430
Possible Settings Via DIP Switch
431
Setting the Baud Rate
432
LED Status Displays for the System
433
Going Online Via System Bus (CAN on Board
434
Structure of the CAN Data Telegram
435
Communication Phases/Network
438
Status Transitions
439
Network Management Telegram (NMT
440
Process Data Transfer
442
Available Process Data Objects
443
Identifiers of the Process Data
450
Transmission Type
451
PDO Synchronisation Via Sync Telegram
454
Monitoring of the Rpdos for Data
455
Stateline C | Reference Manual
456
Parameter Data Transfer
457
Identifiers of the Parameter Data
458
Addressing by Means of Index and Subindex
460
Data 1 ... Data
461
Error Messages
462
Parameter Data Telegram
464
Write Parameters
465
Read Block Parameters
466
Monitoring
469
Heartbeat Protocol
471
Telegram Structure
472
Commissioning Example
474
Emergency Telegram
475
Implemented Canopen Objects
476
Working with the FB Editor
720
15 Working with the FB Editor.
721
Basic Components of a Drive Solution
721
What Is a Function Block
722
Parameterisable Function Blocks
723
What Is a Port Block
724
Conventions Used for Input/Output Identifiers
725
Scaling of Physical Units
726
User Interface
727
Toolbar
728
Search Function
729
Level Selection
730
Editor View/Overview
732
Context Menu
733
Overview Window
734
Using the FB Editor as "Viewer
736
Following Connections of Inputs and Outputs
737
Keyboard Commands for Navigation
738
Change Online Display Format
739
Reconfiguring the Predefined Interconnection
741
Inserting a Function Block
742
Inserting a System Block
744
Inserting a Port Block
746
Inserting a Comment
748
Deleting Objects that Are no Longer Required
750
Changing Connector Visibilities
751
Arranging Objects in the Drawing Area
752
Creating/Deleting Connections
753
Creating a Connection Using the Connection Line
755
Creating a Connection Using Port Identifiers
756
Creating a Connection Via Connection Dialog
757
Deleting Connections that Are no Longer Required
758
Changing the Processing Order
759
Copying Interconnection Elements (Across All Devices)
761
Insert Options for Copied Elements
763
Resetting Changed Interconnection
764
Adjusting Online and Offline Interconnection
765
Printing the Interconnection
766
Comparing Interconnections
767
Copying an Interconnection
770
Exporting/Importing an Interconnection
771
Function Library
772
16 Function Library
774
L_Absolute_1
774
L_Addsub_1
775
L_Analogswitch_1
776
L_Analogswitch_2
777
L_Analogswitch_3
778
L_And_1
779
L_And_2
780
L_And_3
781
L_Arithmetik_1
782
L_Arithmetik_2
784
L_Compare_1
786
Function 1: Nin1 = Nin2
787
Function 2: Nin1 > Nin2
788
Function 4: |Nin1| = |Nin2
790
L_Compare_2
791
L_Compare_3
792
L_Dflipflop_1
793
L_Digitaldelay_1
795
L_Digitallogic_1
797
L_Digitallogic_3
799
L_Gainoffset_1
801
L_Gainoffset_2
802
L_Gainoffset_3
803
L_Interpolator_1
804
Signal Interpolation
805
Signal Monitoring
806
L_Jogctrlextension_1
807
L_Mpot_1
809
Activate & Control Motor Potentiometer
811
Deactivate Motor Potentiometer
812
L_Muldiv_1
813
L_Negation_1
814
L_Not_1
815
L_Not_3
816
L_Nset_1
817
Main Setpoint Path
820
JOG Setpoints
821
Skip Frequency Function
822
Ramp Function Generator for the Main Setpoint
825
S-Shaped Ramp
827
L_Offsetgain_1
828
L_Offsetgain_2
829
L_Offsetgainp_1
830
L_Offsetgainp_2
831
L_Offsetgainp_3
832
L_Or_1
833
L_Or_2
834
L_Or_3
835
L_Or_4
836
L_Pctrl_1
837
Control Characteristic
841
Ramp Function Generator
842
Evaluation of the Output Signal
843
Control Functions
844
L_Pt1_1
845
L_Rlq_1
846
L_Signalmonitor_A
847
L_Signalmonitor_B
848
L_Transient_1
849
Function 0: Evaluate Rising Signal Edges
850
Function 2: Evaluate Rising and Falling Signal Edges
851
L_Transient_2
852
L_Transient_3
853
L_Transient_4
854
System Blocks
855
Ls_Analoginput
857
Ls_Disfree
858
Ls_Disfree_A
859
Display of Internal Process Factors in Application Units
860
Ls_Disfree_B
861
Ls_Keypad
862
Ls_Motioncontrolkernel
863
Ls_Parfix
864
Ls_Parfree
865
Ls_Parfree_A
866
Ls_Parfree_B
867
Ls_Parfree_P
868
Ls_Parfree_V
869
Ls_Parreadwrite_1-3
870
Arithmetic Function
872
Ls_Pulsegenerator
874
Ls_Seterror_1
875
Index
876
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Lenze 8400 StateLine C Specifications
General
Brand
Lenze
Model
8400 StateLine C
Category
Inverter Drive
Language
English
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