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Chapter 7 ASSEMBLY OF BASIC ENGINE
(5) Calculate the cylinder liner flange protrusion by sub-
tracting the depth of counterbore in crankcase from the
thickness of the cylinder liner flange.
If the value exceeds the limit, insert a shim under the
cylinder liner flange.Select a shim which makes the
cylinder liner flange protrusion the largest within the
tolerance of the standard.
Note:(a) Shims are available in thicknesses of 0.05, 0.10,
0.15, 0.20, 0.25, 0.30, 0.35, 0.40 mm [0.0020,
0.0039, 0.0059, 0.0079, 0.0098, 0.0118, 0.0138,
and 0.0157 in.].
(b) Do not double the shims.
Shim - Insert
Item Standard value
Cylinder liner flange
protrusion
0.10 to 0.19 mm
[0.0039 to 0.0075 in.]
Shim thickness Part No.
0.05 mm [0.0020 in.] 35A07-17500
0.10 mm [0.0039 in.] 35A07-17100
0.15 mm [0.0059 in.] 35A07-17600
0.20 mm [0.0079 in.] 35A07-17200
0.25 mm [0.0098 in.] 35A07-17700
0.30 mm [0.0118 in.] 35A07-17300
0.35 mm [0.0138 in.] 35A07-17800
0.40 mm [0.0157 in.] 35A07-17400
Shim
Crankcase
Cylinder liner
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