Suzuki drz 400 2007 User Manual

CHASSIS 6-1
CHASSIS
,---- - - - --- ---- - CONTENTS ----------- -,
EXTERIOR PARTS ....... .. ............................................................................ ... ................... .. ........................ ... 6- 2
REMOVAL ..................................................................................................... ... ........................................ 6- 2
REMOUNTING ................... .... ............... .. ................................. .. .............................................. .. ........ ...... 6- 2
FRONT WHEEL ....................................................................... .. .................................................................... 6- 3
CONSTRUCTION ............. ... ....................................... .. ................................................... .. ...................... 6- 3
REMOVAL AND DISASSEMBLY ............................................................................................................ 6- 5
INSPECTION ....................................................................................................... .. .................................. 6- 6
REASSEMBLY AND REMOUNTING ...................................................................................................... 6- 8
FRONT FORK . .. .... .. ...................................... ... ... . .. ................................................... .. ............................... ... . 6-10
CONSTRUCTION
............................ ... ...... ... ...... .. .................. .. .. ...................................... ... ..................... 6-10
REMOVAL
AND DISASSEMBLY .... .. ........................................... ... ..... .. ................................................. 6- 11
INSPECTION ......................................................................................... ... ............................................... 6-13
REASSEMBLY AND REMOUNTING ............ .. ................................................... .. ......... ... ................... ... . 6-14
SUSPENSION SETTING ......................................................................................................................... 6-16
STEERING .................................... .. ...................................................................................... .. ....... ... ............. 6- 17
CON!':TRIlCTION .. 6-17
REMOVAL AND DISASSEMBLY ............................................................................................................ 6-18
INSPECTION ........................................................................................................................................... 6-21
REASSEMBLY AND REMOUNTING ............................... ... ........... ... ...................................................... 6-21
REAR WHEEL .... . ..... . . ......... . . ... . ...................... . ...................... 6_24
CONSTRUCTION .................................................................................................................................... 6-24
REMOVAL AND DISASSEMBLY ............................................................................................................ 6-26
INSPECTION ........................................................................................................................................... 6-27
REASSEMBLY AND REMOUNTING ................................................ .. .................................. ... ....... .. ...... 6-27
REAR SUSPENSION ................................................................ ... .......... ... ....... .. . .. ............ ... . ... ........ ...... .. ... .. 6-30
CONSTRUCTION
.................................................................................................................................... 6-30
REAR SHOCK ABSORBER REMOVAL .................................................... ... ........... .. ....... .. ................... 6-32
REAR SHOCK ABSORBER INSPECTION ............................................................................................ 6- 33
REAR SHOCK ABSORBER DISPOSAL ............................................................................................... 6-33
REAR SHOCK ABSORBER REMOUNTING ......................................................................................... 6-34
REAR SHOCK ABSORBER DAMPING FORCE ADJUSTMENT ......................................................... 6-35
nEAn SWINCAnM AND CUSHION LEVEn nEMOVAL ....................................................................... 6-36
INSPECTION AND DISASSEMBLY ............................. .. ... ..... ... . .. ........... .. .......... ... ................................ 6-37
REASSEMBLY AND REMOUNTING .............. ... ...... ... ......... ... ............. ... ........... .... . .. .............................. 6-39
FINAL INSPECTION AND ADJUSTMENT ....... .. ................ .. ............................................................... .. 6-40
FRONT BRAKE ............................................................................................................................................. 6~41
CONSTRUCTION .................................................................................................................................. .. 6-41
BRAKE PAD REPLACEMENT ................................................................................................................ 6-42
BRAKE FLUID REPLACEMENT .................... .. .................................................................... .. ................ 6-43
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................................................................. 6-43
BRAKE CALIPER INSPECTION ............................... .. ..... .. ................ ... ................... .. ......... ... ...... ... ....... 6-44
BRAKE CALIPER REASSEMBLY AND REMOUNTING .... .. ................................................................. 6-45
BRAKE DISC INSPECTION ..................................... ... .................. ... ........ .. ............................................. 6-46
MASTER CYLINDER REMOVAL AND DISASSEMBLY ............... ... ....... .. ............................................. 6-47
MASTER CYLINDER INSPECTION ............................................. .... ................. ... .................. .. ......... .. ... 6- 48
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................................................................. 6-48
REAR BRAKE ..................... .. ..................................................................................... .. ................................. 6-50
eONS I Hue liON .................................................................................................................................... 6-50
BRAKE PAD REPLACEMENT .............................................................. .. ...................... ... ....................... 6-51
BRAKE FLUID REPLACEMENT ........................................ ... ........... .. .................................................... 6-52
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............. ... ...... ...... . .. ... ...... .. ................................... 6-53
BRAKE CALIPER INSPECTION ............................................................................................................ 6-54
BRAKE CALIPER REASSEMBLY AND REMOUNTING ....................................................................... 6-54
BRAKE DISC INSPECTION .................................................................................................................... 6-55
MASTER CYLINDER REMOVAL AND DISASSEMBLY ........................................................................ 6-55
MASTER CYLINDER INSPECTION ....................................................................................................... 6-56
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................................................................. 6-57
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Suzuki drz 400 2007 Specifications

General

Year	2007
Manufacturer	Suzuki
Model	DR-Z400
Category	Dual-sport
Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Transmission	5-speed
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Rear Tire	120/90-18
Seat Height	935 mm (36.8 in)
Fuel System	Mikuni BSR36 carburetor
Ignition	CDI
Rear Suspension	Link type, coil spring, oil damped
Ground Clearance	300 mm
Wheelbase	1, 485 mm
Fuel Capacity	10.0 L (2.6 US gal)
Engine Type	Single-cylinder, four-stroke