Suzuki drz 400 2007 User Manual

PERIODIC MAINTENANCE 2-1
PERIODIC MAINTENANCE
,-------------- CONTENTS --------------,
PERIODIC MAINTENANCE SCHEDULE __________ . __ . __ . __ . ____ . __ . __ . __ ... ____ . __ .. __ . __ . __ .. 2- 2
PERIODIC MAINTENANCE CHART _ .. _ .. _ .... _ .. _ ....... _ ..... _ .. _ .. _ .. _ .......... _ .. _ .. _ .. _ 2- 2
MAINTENANCE AND TUNE-UP PROCEDURES ____________________________ . __________ __ . 2- 3
AIR CLEANER ______ .. ____ . __ . __ . __ . ____ .. __ . ________ .... ____________ ...... ________ .. __ ......... __ .. ______ 2- 3
EXHAUST PIPE NUT AND BOLT AND MUFFLER NUT AND BOLTS _____ 2- 4
TAPPET CLEARANCE . __ . _____________ . ____ .. __ . ______ .. __ . __ . __________ . ___ ._. _ __ _______ .. _____ __ __ 2- 5
SPARK PL UG .. ____ . __ . ________ . __________ . __ .. __ ... __ ... ______ ..... ______ ... __ ......... ________ . __ . __ . ____ 2- 9
SPARK ARRESTER (FOR E-03, 28, 33) .. ______ .... __ .. __ .. __ .... __ .... __ .. __ .. __ .... __ . __ . 2-10
FUEL LINE ................................................. .. ........... .. .................................. 2-10
ENGINE OIL AND OIL FILTER ______________ . __ . ____ . ____________ __ __ . __ . __ .. ____ .. ______ . __ . __ .. 2-11
ENGINE OIL HOSES _________________ . _________________ . ____________ . _____________ . __ .. __ . __ . _____ .___ 2-12
THROTTLE CABLE PLAY (CARBURETOR) ____ .... ____ .. __ .. ______ .. __ __ .... __ ... __ .. __ 2-13
ENGINE IDLE SPEED (CARBURETOR) ____ . __ . ____ . ________ .. ____ .. . ________ . __ . __ . __ . __ . 2-14
ENGINE COOLANT __ ____ .. __ .......... ____ .... __ ...... __ ....... __ ____ .. __ .. __ __ __ .. __ __ .. ...... __ .. ___ 2-14
RADIATOR HOSES ._. __ . __ . _________ .. __________ . __ . ____________________ .. __ . __ . __ . _______ . __ . __ .______ 2-15
CL UTC H ___________ . ______ .. __ . __ . _ .. _______ . _____________ . _ .. __ . ____ . __ . __________ . __ . __ . _______ . __ . _ __ _ __ _ __ 2-16
DRIVE CHAIN .. __ . __ . ____ ... __ .. __ . __ . ____ .. __ ... __ . ____ ... __ . __ . __ .. ____________ ... ____________ . ____ .____ 2-16
BRAKES ...................................................................................................... 2-18
BRAKE FLUID ____________ . ____ ... ______ . ____ .. __ ... ______ ... __________ . ____________ .... __ . __ . __ . __ .. . ____ 2-19
BRAKE HOSES .......................................................................................... 2-21
TIRES ................. •. .• .•..•..•...... .• . .• ..•.....•. .• .... •. .•.. •. ...•..•..•.•. .• ........•.................. 2-21
SPOKE NIPPLES ..... __ ......... __ ........................................................ .. . .. ......... 2-22
STEERING .................................................................................................. 2-23
FRONT FORK ............................................................................................. 2-23
REAR SUSPENSION ......................... __ .................................... .. ................. 2-23
EVAPORATIVE EMISSION CONTROL SYSTEM (FOR E-33) ...... ____________ 2-23
PAIR (AIR SUPPLY) SYSTEM (FOR E-02, 19,54) .................................... 2-23
CHASSIS NUTS AND BOLTS ________________________________________________ __ __________________ 2-24
GENERAL LUBRICATION ............ __ . __ ................ .. .................... .. ...... .. ......... 2-26
COMPRESSION PRESSURE CHECK . ________ . ________________________ . ____ . ____ .. __ . __ . ____ . __ 2-27
COMPRESSION TEST PROCEDURE ________________________________ ______________ __ ________ 2-27
OIL PRESSURE CHECK ____ .. __ .. ____________ . __ . __________ . ______ .. ____ . ____ .. __ . __ .. __ ____ . __ . __ . __ .. 2-28
OIL PRESSURE TEST PROCEDURE __ .. __ .. __ ...... __ .. .. __ .... .. __ .. .. ____ __ __ . .. __ __ ... __ 2-28
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Suzuki drz 400 2007 Specifications

General

Year	2007
Manufacturer	Suzuki
Model	DR-Z400
Category	Dual-sport
Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Transmission	5-speed
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Rear Tire	120/90-18
Seat Height	935 mm (36.8 in)
Fuel System	Mikuni BSR36 carburetor
Ignition	CDI
Rear Suspension	Link type, coil spring, oil damped
Ground Clearance	300 mm
Wheelbase	1, 485 mm
Fuel Capacity	10.0 L (2.6 US gal)
Engine Type	Single-cylinder, four-stroke