Suzuki VLR1800 Service Manual

Manual Transmission: 5B-5
• Install the gearshift fork shafts (3) and gearshift forks
(4).
• Tighten the shift fork retainer plug (5) to the specified
torque.
CAUTION
!
Replace the gasket (6) with a new one.
Tightening torque
Gearshift fork retainer plug (a): 35 N·m (3.5 kgf-
m, 25.5 lb-ft)
• Apply thread lock to the screws and tighten them.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Countershaft Assembly
• Install the bearing pin (1) and C-ring (2).
• Install the countershaft on the upper crankcase.
NOTE
Align the C-ring with the groove of the
bearing and bearing pin with the indent on
the bearing.
• Turn the bearing to install the bearing dowel pin “A” in
the respective position.
3
4
3
4
4
I822H1520012-01
(a)
5
6
I822H1520013-01
I822H1520014-01
1
2
I822H1520015-01
I822H1520016-02
“A”
I822H1520017-01

Suzuki VLR1800 Specifications

General

Manufacturer	Suzuki
Model	VLR1800
Compression Ratio	10.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed
Category	Cruiser
Displacement	1783 cc
Ignition	Electronic ignition (Transistorized)
Final Drive	Shaft
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brakes	Single disc
Ground Clearance	140 mm
Seat Height	705 mm