E
POWR
CHAPTER 5
POWER UNIT
FLYWHEEL MAGNETO
.................................................................................. 5-1
EXPLODED DIAGRAM ............................................................................. 5-1
REMOVAL AND INSTALLATION CHART ............................................... 5-1
SERVICE POINTS ..................................................................................... 5-2
Flywheel magneto removal.............................................................. 5-2
Flywheel magneto installation ......................................................... 5-3
POWER UNIT
.................................................................................................. 5-4
EXPLODED DIAGRAM ............................................................................. 5-4
REMOVAL AND INSTALLATION CHART ............................................... 5-4
STATOR COIL ASSY.
...................................................................................... 5-9
EXPLODED DIAGRAM ............................................................................. 5-9
REMOVAL AND INSTALLATION CHART ............................................... 5-9
TIMING BELT
................................................................................................ 5-11
EXPLODED DIAGRAM ........................................................................... 5-11
REMOVAL AND INSTALLATION CHART ............................................. 5-11
SERVICE POINTS ................................................................................... 5-13
Driven sprocket removal................................................................. 5-13
Drive sprocket removal/installation ............................................... 5-13
Driven sprocket installation............................................................ 5-14
Timing belt installation ................................................................... 5-14
IGNITION COILS AND STARTER MOTOR
.................................................. 5-15
EXPLODED DIAGRAM ........................................................................... 5-15
REMOVAL AND INSTALLATION CHART ............................................. 5-15
CDI UNIT AND RELAYS
............................................................................... 5-16
EXPLODED DIAGRAM ........................................................................... 5-16
REMOVAL AND INSTALLATION CHART ............................................. 5-16
CYLINDER HEAD COVER
............................................................................. 5-18
EXPLODED DIAGRAM ........................................................................... 5-18
REMOVAL AND INSTALLATION CHART ............................................. 5-18