Engine
1.
Inspect the A.C. Magneto
•
Stator coil
•
Pickup coil
Look for wear, damage, burnt,
frayed wires. Look for damage to
insulation on windings. If
damaged replace.
2.
Inspect the starter clutch(1)
•
Bolts(2)
Look for cracks, damage in the
Starter clutch. Look for loose bolts,
Replace with new bolts with
locking agent.
Note:
The arrow mark on the starter clutch
must face inward, away from the A.C
Magneto rotor. Use locking agent on
new bolts for installation.
Install the starter wheel gear onto
the starter clutch, and hold the
starter clutch.
Note:
Install the starter wheel gear with the
groove (a) facing the A.C Magneto
rotor.
Turn the starter wheel gear
Counterclockwise (1) to check
that the starter clutch and
wheel gear engage. If the
starter clutch and wheel gear
do not engage, replace the
starter clutch.
Turn the starter wheel gear
clockwise (2) to check for smooth
operation, if it is not smooth
replace the starter clutch.
Inspect the starter idle gear teeth
(1)
and the starter wheel gear
(2)
Teeth (2).
Look for burrs, chips, roughness
or wear between mating
surfaces.