Engine
Inspect the secondary shaft and driven
sprocket.
•
Gear teeth
Look for discoloration, pitting or
wear.
•
Gear movement
Look for smooth operation.
•
Cir clips
Look for bends, looseness or
damage.
•
Chain
Look for cracks, stretch or wear.
Measure the shaft run out
Use a truing stand and a dial
gauge.
Shaft run out limit 0.06 mm
Install
•
Assembling the shift fork
Guide bar (1)
Shift fork (2)
Long Spring (3)
Shift fork (4)
Short Spring (5)
Installing the transmission
•
Chain(1)
•
Drive shaft assembly(2)
•
Secondary Shaft(3)
•
Shift fork assembly(4)
•
Shift drum(5)
•
Low wheel gear
Note:
Oil each gear and bearing thoroughly
before assembling be sure the
transmission is in neutral and that the
gears turn freely.