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Emerson Aventics G3 Series User Manual
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G3 Series
E
therCAT
TM
Techni
cal Manual
6
-
52
TDG3E
CM1
-
5EN
07/2020
Subjec
t to change without notice
www.asco
.com/g3
ARM
proc
ess fl
owcha
rt
51
53
Table of Contents
Table of Contents
4
About Ethercat
6
Overview
6
G3 Ethercat TM Features
6
G3 Introduction
7
G3 Electronics Modularity
8
500 Series Pneumatic Valve Manifold
9
500 Series Manifold Stations
10
500 Series Z-Board™ Connectors
11
2000 Series Pneumatic Valve Manifold
12
2000 Series Z-Board™ Connectors
13
2000 Series Z-Board™ and Ribbon Cable Example
14
2000 Series Z-Board™ with Valve Side Sub-D Example
15
Zoned Power
16
503 Series Zoned Power Application
16
503 Series Zoned Power Example
17
Communication Module
18
Ethercat TM Communication Module (Node)
18
Communication Module Description
19
Connector Pin-Outs
20
Electrical Connections
21
Ethernet Straight-Through Cabling Diagrams
23
Ground Wiring
24
Power Consumption
25
Recommended External Fuses
26
Diagnostics
27
Output Short Circuit Protection
28
G3 Graphic Display
29
Main Menu Structure
30
Ethercat TM Operating States (Default Display)
31
Station Alias Sub-Menu
32
IP Address
33
Subnet Mask
33
Gateway IP
34
Config Mode
35
Web-Server
36
Ethercat TM Communication
37
MAC Address
38
Advanced Settings - I/O Diag. Menu
39
Advanced Settings - Diagnostic Word
40
Advanced Settings - Comm. Fault
41
Advanced Settings - Brightness
42
Advanced Settings - Flip Display
43
Advanced Settings - Parameters Lock
44
Advanced Settings - Configuration Lock
45
Factory Defaults
46
Diagnostics - Self Test Mode
47
Diagnostics
48
Network and Sub-Network Error Codes
49
Error Messages
50
ARM - Auto Recovery Module (Optional)
51
ARM Process Flowchart
52
Distribution
53
Sub-Bus Distribution Modules
54
580 Series Sub-Bus Valve Module
58
Sub-Bus Hub Module
59
Sub-Bus Cables
60
G3 Sub-Bus Field Wiring Directions
61
Digital I/O Module
62
Digital I/O Module Usage
62
I/O Module Technical Data
63
I/O Module Descriptions and Menus
64
Digital Input Modules
65
Digital Output Modules
73
Digital Input/Output Modules
77
Valve Interface Modules
78
2000 Series & 500 Series Valve Driver
78
Sub-Bus Valve Module
80
Sub-Bus Valve Module Without Distribution
82
Valve Side Output Module
84
500 Series Extended Coil Capability
85
Extended Coil Configuration
85
Extended Coil Valve Driver Mapping
88
501 Series, up to 64 Solenoid Coils
89
501 Series, up to 128 Solenoid Coils
90
502 And 503 Series, up to 80 Solenoid Coils
91
Analog I/O Modules
92
Analog I/O Module Rules
92
Analog Graphic Display
99
Analog Module / Self Test Mode
102
Analog Module / Factory Defaults
103
Specialty Modules
104
RTD Module
104
Sub-Bus Hub Module
115
I/O Module(S) Wiring Diagrams
123
NPN/PNP Definitions
123
Connecting to a G3 Series Ethercat
125
TM Node
125
TM Node (Windows 7)
126
Connecting to a G3 Series Ethercat
126
TM Node (Windows 10)
144
IP Address Configuration
144
User Configurable Device Parameters
145
Parameters Lock
145
I/O Configuration Lock
145
Communication Fault Mode Parameter
145
G3 Ethercat TM PLC Configuration
147
Create Aventics G3 Ethercat TM Configuration (Beckhoff PLC)
147
Twincat Configuration for IP Communication over Ethercat
152
TM (Beckhoff PLC)
152
Configure IP Communication with G3 over Ethercat
155
TM (Beckhoff PLC)
155
Create Aventics G3 Ethercat TM Configuration (Lenze PLC)
156
Create Aventics G3 Ethercat TM Configuration (Omron PLC)
163
Ethercat TM Mapping
167
I/O Sizes
167
Manifold and I/O Data Sizing Worksheet
168
Bit Mapping Rules
169
I/O Mapped Diagnostic Word
178
Appendix
180
System Specifications
180
Factory Default Settings
181
Troubleshooting
183
Glossary of Terms
184
Technical Support
186
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Emerson Aventics G3 Series Specifications
General
Brand
Emerson
Model
Aventics G3 Series
Category
Industrial Equipment
Language
English
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