Polaris 800 RUSH 2011 User Manual

3.3
Engine/Cooling/Exhaust
3
ENGINE SPECIFICATIONS
Fastener Torque Guide
COMPONENT
600 DC-CFI-2/4
FT-LBS (NM)
800
DC-CFI-2
FT-LBS (NM)
ASSEMBLY NOTES
Spark Plug 18-21.6 (24-30) Apply anti-seize to threads.
Head Cover 23-27 (31.2-36.6)
Throttle Body Hose 7 (9.5) Apply pipe sealant to threads.
Plug-OR-
Bypass Nozzle
N/A
15.5-20 (21-27.8)
18 (24)

Apply pipe sealant to threads.
Bleed Screw 70 in-lbs (8)
Knock Sensor 144-192 in-lbs (16.3-21.7) Do not under/over torque. Clean/dry threads.
Temp. Sensor 18 (24)
EV Housing Base / Cover 10.5-13.5 ft-lbs (14.3-18.3) Apply Loctite® 242™ to cylinder screws.
EV Bellows
-Cap Nut
-Threaded Cap/Stud
14-18 ft-lbs (19.1-24.5)
18-2
2 ft-lbs(24.5-29.9)

Apply Loctite® 242™ to guillotine threads.
Apply Loctite® 242™ to stud threads.
Cylinder Base Nuts 38-46 (51-62) N/A
Cylinder Bolts N/A 38-46 (51.6-62.4)
Intake Boots 9 (12)
Exhaust Manifold 22 (30)
Oil Pump
Bleed Screw
9 (12)
2.
2 (3)
Water Pump Cover 9 (12)
Water Pump Cover
Nozzle
18 (24) Apply pipe sealant to threads.
Recoil Housing 9 (12)
Recoil Reel Screw
1204173 Assembly
1204331 Assembly
9 (12)
14 (20)
Apply Loctite® 242™ to threads.
Recoil Hub Screws 9 (12)
Flywheel Nut 90 (122)
Stator Plate 12 (16)
Crankcase
M6/M8
22 (30)
Torque Stop Bracket 18 (24)
Engine Strap Screws 30 (41) Apply Loctite® 242™ to threads.
Water Pump Impeller 10 (13)
Fuel Rail Screws 9 (12)
Crankcase Drain Plugs 60 in-lbs (7) Apply pipe sealant to threads.
Air Intake Gear Clamps 11 in-lbs (1.2)

Polaris 800 RUSH 2011 Specifications

General

Brand	Polaris
Model	800 RUSH 2011
Category	Snowmobiles
Language	English