Volkswagen 2005 Golf Plus User Manual

P
r
o
t
e
c
t
e
d
b
y
c
o
p
y
r
i
g
h
t
.
C
o
p
y
i
n
g
f
o
r
p
r
i
v
a
t
e
o
r
c
o
m
m
e
r
c
i
a
l
p
u
r
p
o
s
e
s
,
i
n
p
a
r
t
o
r
i
n
w
h
o
l
e
,
i
s
n
o
t
p
e
r
m
i
t
t
e
d
u
n
l
e
s
s
a
u
t
h
o
r
i
s
e
d
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
V
o
l
k
s
w
a
g
e
n
A
G
d
o
e
s
n
o
t
g
u
a
r
a
n
t
e
e
o
r
a
c
c
e
p
t
a
n
y
l
i
a
b
i
l
i
t
y
w
i
t
h
r
e
s
p
e
c
t
t
o
t
h
e
c
o
r
r
e
c
t
n
e
s
s
o
f
i
n
f
o
r
m
a
t
i
o
n
i
n
t
h
i
s
d
o
c
u
m
e
n
t
.
C
o
p
y
r
i
g
h
t
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
8 Assembly overview - drive shaft with VL90 or VL100 constant velocity
joint
1 - Outer constant velocity joint
❑ Renew only as com‐
plete unit
❑ Removing ⇒ page 101
❑ Installing: drive onto
shaft to stop using a
plastic mallet
❑ Checking ⇒ page 103
2 - Bolt
❑ M16 x 1.5 x 80
❑ Hexagon bolt, 200 Nm
and turn +180° further
❑ 12-point bolt, 70 Nm +
90° further
❑ Always renew after re‐
moving
When bolt is loosened or tight‐
ened, vehicle must not be
standing on its wheels
3 - Right drive shaft
4 - Hose clip
❑ Always renew after re‐
moving
❑ Tightening ⇒ page 103
5 - Boot
❑ Check for splits and
chafing
❑ Material: Hytrel (poly‐
ester elastomer)
6 - Hose clip
❑ Always renew after re‐
moving
❑ Tightening ⇒ page 103
7 - Dished spring
❑ Installation position ⇒ page 101
8 - Thrust washer
❑ Installation position ⇒ page 101
9 - Retaining ring
❑ Always renew after removing
❑ Insert in groove in shaft
10 - Boot for constant velocity joint
❑ Material: Hytrel (polyester elastomer)
❑ Without breather hole
❑ Check for splits and chafing
❑ Drive off constant velocity joint with a drift
❑ Coat sealing surface with D 454 300 A2 before installing constant velocity joint
Golf 2004 ➤ , Golf Plus 2005 ➤
Running gear, axles, steering - Edition 08.2009
8. Assembly overview - drive shaft with VL90 or VL100 constant velocity joint 97

Volkswagen 2005 Golf Plus Specifications

General

Brand	Volkswagen
Model	2005 Golf Plus
Category	Automobile
Language	English