E
GEN
INFO
Chapter 1
General information
How to use this manual.................................................................................1-1
Manual format............................................................................................1-1
Symbols.....................................................................................................1-2
Abbreviation...............................................................................................1-3
Grease table..............................................................................................1-3
Safety while working......................................................................................1-4
Fire prevention...........................................................................................1-4
Ventilation..................................................................................................1-4
Self-protection ...........................................................................................1-4
Parts, lubricants, and sealants ..................................................................1-4
Good working practices.............................................................................1-5
Disassembly and assembly.......................................................................1-5
Identification number.....................................................................................1-6
Primary l.D. number...................................................................................1-6
Engine serial number.................................................................................1-6
Jet pump unit serial number ......................................................................1-6
Hull identification number (H.l.N.)..............................................................1-6
Special service tool .......................................................................................1-7
Measuring..................................................................................................1-7
Removal and installation ...........................................................................1-9
Feature and benefit......................................................................................1-14
Watercraft overview.................................................................................1-14
Engine overview ......................................................................................1-15
Air filter case and air filter element ..........................................................1-16
Supercharger assembly...........................................................................1-16
Air cooler assembly .................................................................................1-17
Intake system ..........................................................................................1-17
Electronic control throttle valve (ETV) system.........................................1-18
Cylinder head assembly ..........................................................................1-19
Hydraulic timing chain tensioner..............................................................1-19
Ignition coil...............................................................................................1-20
Piston and connecting rod.......................................................................1-20
Cylinder block and crankcase..................................................................1-21
Knock sensor...........................................................................................1-21
Lubrication system...................................................................................1-22
Oil pump assembly..................................................................................1-23
Oil pan .....................................................................................................1-24
Oil separator tank ....................................................................................1-25
Oil cooler assembly .................................................................................1-25
Oil filter ....................................................................................................1-26
Exhaust system .......................................................................................1-26
Cooling system........................................................................................1-27