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ABB
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AC 800F
ABB AC 800F User Manual
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3
Mounting
the
AC
800F
3-6
This
unwanted
stack
effect
can
be
avoided
by
using
air
deflectors
DSU
65
(Fig.
3-5).
Fig.
3-5
Air
deflector
DSU
65
Figure
3-6
shows
the
improved
air
circulation.
Make
sure
that
the
cabinet
is
provided
with
the
appropriate
air
inlets
and
outlets.
Fig.
3-6
Air
flow
with
air
deflectors
33
35
Table of Contents
Table of Contents
5
List of Figures
11
1 AC 800F System Overview
17
Fig. 1-1 Configuration Example: AC 800F Integrated in the Freelance 2000 System
18
Fig. 1-2 Basic AC 800F Configuration
20
Fig. 1-3 AC 800F with Five I/O Units
22
Fig. 1-4 Profibus DP Network, Example
23
Fig. 1-5 Fieldbus Foundation H1 (FFH1) Network, Example
24
2 AC 800F Precautions
25
Routine Maintenance and Cleaning
28
3 Mounting the AC 800F
29
Assembling the Housing
29
Dimensions and Mounting Depth
30
Fig. 3-1 Dimensions of AC 800F Housing
30
Cabinet or Switch Box Mounting
31
Fig. 3-2 Housing Dimensions with Contact Ledge, Connectors and Cables
31
3.1.2.1 Improved Air Circulation
33
Mounting on Top hat Rails
35
Fig. 3-8 AC 800F Snaps in
35
Wall Mounting on Top hat Rails
36
Fig. 3-9 Wall Mounting on Top hat Rail
36
Vibration-Resistant Wall Mounting
37
Grounding the AC 800F
38
Fig. 3-10 Grounding for Cabinet Mounting
38
Mounting the Modules
39
Mounting Power Supply Module SA 801F
39
Mounting Power Supply Module SA 811F
42
Mounting Power Supply Module SD 802F
45
Mounting Power Supply Module SD 812F
48
Mmounting Ethernet Modules
51
Fig. 3-11 Ethernet Module Coding Switch
53
Fig. 3-12 Adjusting IP Address
54
Fig. 3-13 Standard Setting
55
Fig. 3-14 Special Setting
56
Fig. 3-15 Redundancy Case, Standard Setting
57
Fig. 3-16 Redundancy Case, Special Setting
58
Mounting Fieldbus Modules
60
Covering Empty Slots with Caps (Dummy Panels)
63
Putting on Cable Shields
64
Fig. 3-17 Applying the Communication Cable
65
3 Mounting AC 800F
66
4 Cabling the AC 800F
67
Cabling the Power Supply Module
67
Power Supply Module SA 801F (115 - 230 V AC)
67
Fig. 4-1 Cabling Power Supply Module SA 801F
67
Fig. 4-2 Laying Cables of Power Supply Module SA 801F
68
Power Supply Module SA 811F (115 - 230 V AC)
69
Fig. 4-3 Cabling Power Supply Module SA 811F
69
Fig. 4-4 Laying Cables of Power Supply Module SA 811F
70
Power Supply Module SD 802F (24 V DC)
71
Fig. 4-3 Cabling Power Supply Module SD 802F
71
Fig. 4-6 Laying Cables of Power Supply Module SD 802F
72
Power Supply Module SD 812F (24 V DC)
73
Fig. 4-3 Cabling Power Supply Module SD 812F
73
Fig. 4-8 Laying Cables of Power Supply Module SD 812F
74
Connection Via RS232 Interface for Diagnosis
75
Fig. 4-9 Connection Via RS232 Interface for Diagnostics
75
Cabling Ethernet Modules
76
10Base2 (Cheapernet, Thin Ethernet)
77
10Base5 (Full Ethernet)
78
10Baset (Full Ethernet)
79
100Baset or FF/HSE (Full Ethernet)
80
10Basefl
81
Designing the Network
83
4.2.6.1 General Information
83
4.2.6.2 Acceptance Measurement
84
Installing a 10Base2 Network (Cheapernet)
85
4.2.7.1 General
85
Fig. 4-10 Installing a 10Base2 Network
85
4.2.7.2 Cabling a 10Base2 Segment
86
Fig. 4-11 10Base2 Cabling with 3 Nodes
87
4.2.7.3 Connecting 10Base2 Nodes While the System Is Running
88
Fig. 4-12 Grounding the 10Base2 Cable
88
Fig. 4-13 10Base2 Connection Via Junction Boxes
89
Fig. 4-14 10Base2 Connection Via Transceiver
90
Fig
90
4.2.7.4 Crimping 10Base2 Cables
91
Installing a 10Base5 Network (Yellow Cable)
92
4.2.8.1 General
92
Fig. 4-15 Installing a 10Base5 Network
92
4.2.8.2 Linking 10Base5 Cable Segments
93
4.2.8.3 Cabling a 10Base5 Segment
94
Fig. 4-16 Cabling a 10Base5 Network with 3 Nodes
95
4.2.8.4 Connecting and Disconnecting Nodes While the System Is Running
100
Fig
100
Fig. 4-17 Connecting and Grounding the AUI Cable
100
Installing a 10Baset (Twisted Pair) Network
101
4.2.9.1 General
101
4.2.9.2 Cabling a 10Baset Segment
101
Fig. 4-18 Installing a 10Baset Network with 2 Nodes
101
Fig. 4-19 Cabling a 10Baset Network with 4 Nodes
102
Fig. 4-20 Cabling a 10Baset Network with 3 Nodes
103
Installing a 10Basefl Network (Fiber Optic Cable)
104
4.2.10.1 General
104
Fig. 4-21 Installing a 10Basefl Network (Fiber Optic Cable)
104
4.2.10.2 Cabling Via 10Basefl Transceivers
106
Fig. 4-22 Cabling a 10Basefl Network with 3 Nodes
107
Fig. 4-23 10Basefl Cable Link
108
4.2.10.3 Long-Distance Links Within Buildings
109
Fig. 4-24 Point-To-Point Connection with Splice Boxes
109
4.2.10.4 Links between Buildings
110
4.2.10.5 Redundant 10Basefl Cable Link
111
4.2.10.6 Protective Separation Via 10Basefl
114
Fig. 4-27 Protective Separation Via Ethernet, 1St Way
114
Fig. 4-28 Protective Separation Via Ethernet, 2Nd Way
115
4.2.10.7 Max. Permissible Network Length with 10Basefl Cable
116
Fig. 4-29 Propagation Delay Calculation for an Installation, Example
117
Mixed Networks
119
Fig. 4-30 Mixed Network
119
Coupling Cable Segments Via Repeaters
120
Fig
120
Fig. 4-31 Coupling Via a Repeater
120
Fig. 4-32 Large System with Max. Possible Transmission Distances
121
Cabling AC 800F for Operation in Redundancy Mode
122
Fig. 4-33 Cabling AC 800F for Operation in Redundancy Mode
122
Cabling the Fieldbus Modules
123
Cabling Profibus Module FI 830F
123
Fig. 4-34 FI 830F Connector Pin Assignment
123
4.3.1.1 Connecting the Profibus Via RS485
124
Fig. 4-35 Profibus Connector, Internal Circuitry
125
Fig. 4-36 Cabling FI 830F
126
Fig. 4-37 FI 830F Bus Termination
126
Fig. 4-38 Grounding FI 830F
127
Connecting the Profibus Via Fiber-Optic Cables (FO Cables)
128
Fig. 4-39 Profibus Connector with Ferrite-Type RFI Suppressor, Example
128
4.3.1.3 Connecting a Profibus Master Redundancy
130
4.3.1.4 Connecting a Profibus Line Redundancy
130
Fig. 4-40 Profibus Master Redundancy
130
Fig. 4-42 Line Redundancy
132
4.3.1.5 Connecting Profibus-PA Nodes
133
Fig. 4-43 Block Diagram LD 800P
133
Fig. 4-44 Connection Diagram LD 800P
134
Fig.4-45
135
Cabling the Serial Fieldbus Module FI 820F
136
Fig. 4-46 FI 820F Connector Pin Assignment
136
Fig. 4-47 FI 820F Internal Termination
137
Fig. 4-48 CAN Cable TK 821F with Terminal Block TB 870F
137
4.3.2.1 Connection Via RS232 Interface
138
Fig
139
Cabling FI 820F Via RS232 Interface, Channel 0
139
4.3.2.2 Connection Via RS422 Interface
140
Fig. 4-51 Internal RS422 Termination of FI 820F
142
Fig. 4-52 Activating the Termination on the Terminal Block TB 870F
142
Fig. 4-53 External Termination with External Supply
143
Fig. 4-54 Terminating Voltage from External 5 V Power Supply
143
4.3.2.3 Connection Via RS485 Interface
144
Cabling FI 820F Via RS485 Interface, Case 1
145
Fig. 4-56 Internal RS485 Termination
146
Fig. 4-57 Activating the Termination on the Terminal Block TB 870F
146
Fig. 4-58 External Termination with External Supply
147
Fig. 4-59 Terminating Voltage from External 5 V Power Supply
147
Redundant Cabling of Two Serial Fieldbus Modules
149
4.3.3.1 Redundant Connection Via RS232 Interface
149
4.3.3.2 Redundant Connection Via RS422 Interface
150
Fig. 4-61 Redundant Cabling of Two FI 820F Via RS232 Interfaces
150
4.3.3.3 Redundant Connection Via RS485 Interface
152
Fig. 4-63 Redundant Cabling of FI 820F Via RS485 Interface
153
Cabling CAN Module FI 810F
155
Fig. 4-64 FI 810F Connector Pin Assignment
155
Fig
156
Internal Termination of FI 810F, Channels 0, 1 and 2
156
Fig. 4-66 CAN Cable TK 811F
156
Fig. 4-68 CAN Cable TK 817F
156
Fig. 4-70 CAN Cable TK 831F with Terminal Block TB 870F
157
Fig. 4-71 CAN Bus Connection Example, with Internal Termination
159
Fig. 4-73 CAN Bus Connection Example, with External Termination
160
Fig. 4-74 Connection Example, Terminal Assignment
160
Redundant Cabling of Two CAN Modules FI 810F
161
4.3.5.1 Redundant Connection of the CAN Bus
161
Redundant Connection of the CAN Bus, Case 1
162
Fig. 4-76 External Termination for Redundant Connection
162
Fig. 4-78 External Termination for Redundant Cabling
164
Cabling the FF/HSE Module FI 840F
165
4.3.6.1 Cabling FF/HSE or 100Baset
166
Fig. 4-79 100Baset Network with 2 Nodes
166
Fig. 4-80 100Baset Network with 4 Nodes
167
5 AC 800F Functional Description
169
Power Supply Modules
169
Power Supply Module SA 801F, Input Voltage 115 - 230 V AC
170
Fig. 5-1 Block Diagram of Power Supply Module SA 801F
171
Fig. 5-2 Pin Assignment of AC Mains Connector
171
Fig. 5-3 Pin Assignment of Diagnostic Connector
171
Power Supply Module SA 811F, Input Voltage 115 - 230 V AC
173
Fig. 5-4 Block Diagram of Power Supply Module SA 811F
173
Fig. 5-5 Pin Assignment of AC Mains Connector
173
Fig. 5-6 Pin Assignment of Diagnostic Connector
173
Power Supply Module SD 802F, Input Voltage 24 V DC
175
Fig. 5-7 Block Diagram of Power Supply Module SD 802F
175
Fig. 5-8 Pin Assignment of DC Mains Connector
175
Fig. 5-9 Pin Assignment of Diagnostic Connector
176
Power Supply Module SD 812F, Input Voltage 24 V DC
177
Fig. 5-10 Block Diagram of Power Supply Module SD 812F
177
Fig. 5-11 Pin Assignment of DC Mains Connector
178
Fig. 5-12 Pin Assignment of Diagnostic Connector
178
CPU Board PM 802F/PM 803F
179
Fig. 5-13 Basic Unit with CPU Board
179
Technical Data of the CPU Board PM 802F
183
Technical Data of the CPU Board PM 803F
185
Switching on the AC 800F
187
Checking the IP Address
187
Switching on the Supply Voltage
189
Status Indicators of the Power Supply Module
190
Fig. 5-14 Status Indicators and Operating Elements on Power Supply Module
190
Startup Behavior
194
Diagnosing the AC 800F
197
Starting and Setting up the MS-Windows NT 4.0 and MS-Windows 2000 Terminal Emulation
198
Fig. 5-15 Creating a New Emulation
198
Fig. 5-16 Connecting the Emulation
199
Fig. 5-17 Parameter Setting for Connection Setup
199
Hardware Self-Test
200
Messages of the Hardware Error Memory
201
Fig. 5-18 1 St -Stage System Messages
201
Configuring the Boot Loader
202
Fig. 5-19 Boot Loader System Messages up to the Key Prompt
202
Fig. 5-20 Operating System Startup, Adjustment Prompt
206
Fig. 5-21 Current Parameters of the Configuration Block
207
Diagnosing the AC 800 Controller Via the AC 800F Web Server
210
Fig. 5-22 Configuration Example Using the Microsoft Internet Explorer
211
Fig. 5-23 Requesting Diagnostic Data from the AC 800F Web Server
212
6 Functional Description of the Ethernet Modules
213
General Features and Handling
214
General Features
214
Installing an Ethernet Module
215
Fig. 6-1 Locking the Module Slide Lock
215
Deinstalling an Ethernet Module
216
Fig. 6-2 Unlocking the Module Slide Lock
216
10Base2 Module EI 801F
217
Concept
217
Hardware Structure
219
Fig. 6-3 10Base2 Module Block Diagram
219
Fig. 6-4 10Base2 Connector Pin Assignment
219
Operating Elements
220
Fig. 6-5 Ethernet Module Coding Switch
220
Technical Data
222
10Base2 Module EI 811F
223
Concept
223
Hardware Structure
225
Fig. 6-6 10Base2 Module Block Diagram
225
Fig. 6-7 10Base2 Connector Pin Assignment
225
Operating Elements
226
Fig. 6-8 Ethernet Module Coding Switch
226
Technical Data
228
AUI Module EI 802F
229
Concept
229
Hardware Structure
230
Fig. 6-9 AUI Module Block Diagram
231
Fig. 6-10 Ethernet AUI Connector Pin Assignment
231
Operating Elements
232
Fig. 6-11 AUI Module Coding Switch
232
Technical Data
234
AUI Module EI 812F
235
Concept
235
Hardware Structure
237
Fig. 6-12 AUI Module Block Diagram
237
Fig. 6-13 AUI Connector Pin Assignment
237
Operating Elements
238
Fig. 6-14 AUI Module Coding Switch
238
Technical Data
240
10Baset Module EI 803F
241
Concept
241
Hardware Structure
243
Fig. 6-15 10Baset Module Block Diagram
243
Fig. 6-16 10Baset Module Connector Pin Assignment
243
Operating Elements
245
Fig. 6-17 10Baset Module Coding Switch
245
Technical Data
247
10Baset Module EI 813F
248
Concept
248
Hardware Structure
250
Fig. 6-18 10Baset Module Block Diagram
251
Fig. 6-19 10Baset Module Connector Pin Assignment
251
Operating Elements
252
Fig. 6-20 10Baset Module Coding Switch
252
Technical Data
254
7 Functional Description of the Fieldbus Modules
255
General
255
Fig. 7-1 Locking the Module Slide Lock
258
Fig. 7-2 Unlocking the Module Slide Lock
259
Profibus Module FI 830F
262
Concept
263
Hardware Structure
264
Fig. 7-3 FI 830F Block Diagram
265
Fig. 7-4 FI 830F Connector Pin Assignment
265
Technical Data
266
7.2.3.1 Transmission Technology
268
Fig. 7-5 FI 830F Bus Termination
268
7.2.3.2 Cable Parameters
269
Installation Instructions
270
Cabling FI 830F
270
Fig
270
Grounding FI 830F
270
Master Redundancy
271
Line Redundancy
271
Fig. 7-8 Profibus Master Redundancy
271
Profibus-PA Operation
272
Fig. 7-9 LD 800P Block Diagram
273
Serial Module FI 820F (Modbus Protocol)
274
Concept
274
Hardware Structure
276
Fig. 7-10 FI 820F Block Diagram
276
Fig. 7-11 FI 820F Connector Pin Assignment
277
Technical Data
278
CAN Module FI 810F (Industrial IT Protocol)
280
Concept
280
Fig. 7-12 FI 810F Block Diagram
282
Fig. 7-13 FI 810F Connector Pin Assignment
283
Fig. 7-14 FF/HSE Module Block Diagram
287
Fig
288
FI 840F Connector Pin Assignment
288
8 Accessories
291
Fig. 8-1 Locking the Module Slide Lock
292
Fig. 8-2 Unlocking the Module Slide Lock
293
Fig. 8-3 Battery Module Block Diagram
295
Fig. 8-4 Locking the Module Slide Lock
299
Fig. 8-5 Unlocking the Module Slide Lock
300
Fig. 8-6 Battery Module Block Diagram
302
Fig. 8-7 Radio Clock Dimensions
306
Fig. 8-8 Linking the Radio Clock with the AC 800F
307
Fig. 8-9 Radio Clock Cable Assignment
307
Fig. 8-10 Satellite Radio Clock (Half 19" Size) Dimensions
310
Fig. 9-1 Max. Relative Humidity
311
9 Technical Data of the AC 800F
312
10 Approvals/Certificates
317
Fig
317
Iso 9001
317
Fig
318
Fig
319
Iso 9000
321
Fig
321
Fig. 10-11 CSA Certificate
327
Fig. 10-12 CSA Certificate
328
Fig. 10-15 UL Certificate
331
Fig. 10-16 UL Certificate
332
11 Terminal Assignment
338
Fig. 11-1 Terminal Assignment Mains Plug, SA 801F
338
Fig. 11-2 Terminal Assignment Diagnostic Plug, SA 801F
338
Fig. 11-3 Terminal Assignment Mains Plug, SA 811F
338
Fig. 11-4 Terminal Assignment Diagnostic Plug, SA 811F
338
Fig. 11-5 Terminal Assignment Mains Plug, SD 802F
339
Fig. 11-6 Terminal Assignment Diagnostic Plug, SD 802F
339
Fig. 11-7 Terminal Assignment Mains Plug, SD 812F
339
Fig. 11-8 Terminal Assignment Diagnostic Plug, SD 812F
339
Fig. 11-9 10Base2 Terminal Assignment, EI 801F
340
Fig. 11-10 10Base2 Terminal Assignment, EI 811F
340
Fig. 11-11 Terminal Assignment AUI Socket, EI 802F
340
Fig. 11-12 Terminal Assignment AUI Socket, EI 812F
341
Fig. 11-13 Terminal Assignment Ethernet TP, EI 803F
341
Fig. 11-14 Terminal Assignment Ethernet TP, EI 813F
341
Fig. 11-15 Terminal Assignment Ethernet TP, FI 840F
342
Fig. 11-16 Terminal Assignment FI 830F
342
Fig. 11-17 Terminal Assignment FI 820F
342
Fig. 11-18 Terminal Assignment FI 810F
343
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ABB AC 800F Specifications
General
Brand
ABB
Model
AC 800F
Category
Controller
Language
English
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