Name: ABB XIO-04
Brand: ABB
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ABB MEASUREMENT & ANALYTICS | USER MANUAL

Extendable IO (XIO)

XIO-00, XIO-04, XIO-08

Smart, extendable IO

Measurement made easy

Table of Contents2
Contents2
List of Tables7
Additional Information8
Cyber Security8
Malware Prevention8
Safety9
Potential Safety Hazards9
Compliance10
Waste Electrical and Electronic Equipment (WEEE)10
FCC RF Compliance10
Product Overview11
Physical Description13
XIO Housing13
Enclosures15
Electronic Board16
Communication Ports16
TFIO Expansion Interfaces20
External Power Supply Requirements21
Power Port21
Security Switch22
Reset Button23
COLD Button23
Super Capacitor23
Embedded Software and Data23
Operating System24
Applications24
Configuration Files25
Customer Data Collection Files26
User Interface26
Secure Service Access Interface26
Installation26
Site Planning and Requirements26
Enclosure Requirements26
Location Requirements27
Mounting Requirements27
Install Antenna (for Wireless Functionality)27
Wiring Requirements27
Unpack and Inspect27
Basic Hardware Installation28
Ground the Controller28
Standalone Mounting28
Mounting When Using an Enclosure29
Wire Serial Communication Ports29
Connect TFIO Modules32
Power the XIO33
Power-On Sequence34
Power with External Power Source34
Startup35
Download PCCU32 from the ABB Global Website35
Install PCCU3237
Establish Local Communication38
Using the USB Port38
Using the Ethernet Ports40
Change PCCU to Expert View (Required)43
Configure Basic XIO Parameters44
Configure Network Communication (4-Port Switch Mode)46
Sample Connections46
Configuration Overview47
Configure the XIO48
Configure the RMC51
Configure Serial Communication Applications (COM Ports on XIO-04 and XIO-08)58
Configure COM Port for Communication with ABB Devices59
Configure XIO Application Export71
Verify XIO Application Export on the RMC72
Configure Measurement Applications to Use XIO Values75
Configure Ethernet-Serial Passthrough76
Configure the XIO77
Configure the RMC84
Configure the Peripheral89
Configure Measurement Applications to Use XIO Values90
Configure the I/O Interface for TFIO Module Support91
Connect the TFIO Modules to the XIO92
Add and Export the I/O Interface Application93
Verify TFIO Module Detection on XIO95
Clear the Fail Safe Watchdog Alarm (Remote TFIO Control)98
Clear the Fail Safe Watchdog Alarm (Local TFIO Control)100
Verify I/O Interface Application Export on RMC102
Calibration103
Basic Troubleshooting104
RMC Unable to Detect or Communicate with the XIO104
Verify RMC-XIO Connection (Physical Connection)106
Verify the IP Parameter Configuration (IP Communication)107
XIO Applications Not Displaying on the RMC110
RMC Failure to Receive Data from XIO Passthrough112
Missing or Mismatched TCP Port113
Missing or Incorrect XIO Serial Port114
Incorrect Protocol Selection116
Mismatched Serial Communication Parameters116
Fail Safe Watchdog Alarm Does Not Clear118
Network Diagnostic Tools121
Configure Security (Recommended)121
Access Points121
Communication Interfaces121
User-Enabled Services122
Open Transmission Control Protocol (TCP) Ports122
Denial of Service (DOS) Threshold Rates124
Security Guidelines124
Configure Bi-Level Security with Security Switch125
Configure Non-Default XIO Security Code on the RMC127
Configure Role-Based Access Control (RBAC)128
Default Access Roles128
Set up and Create a New RBAC Security Control File129
Edit the Security File130
Create a New User Account130
Enable RBAC Authentication on Communication Ports134
Secure the SSH/SFTP Service137
Supported SSH/SFTP Accounts137
SSH/SFTP Authentication138
Update Default SSH/SFTP Keys138
Enable SSH/SFTP152
Service and Maintenance152
Preserve Data and Configuration153
Collect Data153
Save the Device Configuration156
Restore the Device Configuration161
Use the Configuration from Another XIO163
Update Device Software165
Security Requirements before Upgrade165
When to Upgrade165
Software Packages166
Determine Device Software Part Number/Version166
Update Software168
System Restart169
Restart Type Overview169
Warm Restart with the RESET Button171
Warm Restart from the Device Loader171
Warm Restart from PCCU Entry Mode172
Warm Restart from Terminal Mode172
Cold Restart from the Device Loader173
Cold Restart from Terminal Mode174
Factory Restart from the Device Loader175
Remove and Restore Power176
Remove Power from the Device176
Reconnect Power to the Device177
Remove the XIO from the DIN Rail177
Return Device for Repair178
Maintain Cleanliness of the XIO178
Ethernet Connectivity Scenarios178
Connection Types Supported by the XIO179
Connection Types179
Ethernet Modes180
IP Parameter Configuration180
IP Addressing Per Ethernet Mode181
Dynamic and Static Addressing181
Private and Public Addressing182
First-Time Local Communication (4-Port Switch Mode)183
Configuration183
Network Communication on 4-Port Switch Mode184
Daisy-Chain Connection Support by the RMC184
Local Access by Host186
Remote Access by Host187
Device-To-Device Communication190
Enterprise and Industrial (3-Network) Support191
Configuration192
Enterprise and Industrial (4 Network) Support193
Configuration193
Port Forwarding194
Configuration Overview195
Ethernet Interface IP Addressing Guidelines196
Determine Field Connections196
Use A-Network Ports for Field LAN Connections196
Use A-Network Ports for WAN (Uplink) Connection198
Enable Port Forwarding199
Define Port Forwarding Rules199
Verify Access to Field Devices with PCCU200
Wi-Fi Connectivity Scenarios202
Connections Supported by Wi-Fi Modes203
IP Parameter Configuration203
Wireless Network Communication204
Local Point-To-Point Wireless Access to XIO (Wi-Fi AP) by Host204
Local Wireless Access to RMC by Host205
Local Wireless Access to XIO (Wi-Fi Client) by Host206
11 Product Warranty206

Brand	ABB
Model	XIO-04
Category	Control Unit
Language	English

ABB XIO-04 User Manual

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ABB XIO-04 Specifications

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