Honda BF15D User Manual

INDEX
BF15DmBF20D
1 .
2 .
3 .
4 .
5 .
6 .
7 .
8 .
9 .
SPECIFICATIONS ...................................................... 1-1
1 . SPECIFICATIONS ................................................... 1-1
2
. DIMENSIONAL DRAWINGS ................................... 1-4
SERVICE INFORMATION .......................................... 2-1
1 . THE IMPORTANCE OF PROPER SERVICING ..... 2-1
2
. IMPORTANT SAFETY PRECAUTIONS ................. 2-1
3
. SYMBOLS USED IN THIS MANUAL ...................... 2-2
4
. SERIAL NUMBER LOCATIONS ............................. 2-2
5
. MAINTENANCE STANDARDS ............................... 2-3
6
. TORQUE VALUES ................................................ 2-6
7
. SPECIAL TOOLS .................................................. 2-9
8
. TROUBLESHOOTING ........................................... 2-1 1
9
. CABLE & HARNESS ROUTING ............................ 2-29
10
. LUBRICATION POINTS ........................................ 2-41
MAINTENANCE .......................................................... 3-1
1 . MAINTENANCE SCHEDULE .................................. 3-1
2
. ENGINE OIL ..............................................
3 . OIL FILTER CARTRIDGE .........................
4 . GEAR CASE OIL .........................................
5 . SPARK PLUG .......................................................... 3-6
8
. FUEL FILTER ........
......................................... 3-1 1
12
. TIMING BELT ........................................................ 3-15
13
. CRANKCASE BREATHER .................................... 3-19
14
. EXHAUST EMISSION (Bodensee model) ............. 3-19
PROPELLEWGEAR CASElEXTENSlON CASE ....... 4-1
1 . PROPELLER ........................................................... 4-2
2
. PROPELLER SHAFT HOLDER .............................. 4-3
3
. GEAR CASE ASSEMBLY ......................
4 . WATER PUMP ........
5 . VERTICAL SHAFT/BEVEL GEAR .........
.......................................... 4-1 1
6
. WATER PUMP HOUSING ...................................... 4-21
7 . GEAR CASEIANODENVATER SCREEN ................ 4-27
8
. EXTENSION CASE ................................................. 4-28
9
. EXHAUST CHAMBER COVER .
ENGINE COVERS ....................................................... 5-1
1 . ENGINE COVER ..................................................... 5-1
2
. LEFT ENGINE UNDER COVER ............................. 5-2
3
. RIGHT ENGINE UNDER COVER ........................... 5-3
FUEL SYSTEM ........................................................... 6-1
1 . SILENCER/CARBURETOR ................................... 6-2
2
. CHOKE CABLE ....................................................... 6-17
3
. FUEL PUMP/FUEL FILTER .................................... 6-18
4
. FUEL TANK ............................................................. 6-21
RECOIL STARTER ..................................................... 7-1
1 . NEUTRAL START CABLE ...................................... 7-1
2
. RECOIL STARTER ................................................. 7-2
3
. STARTER CASE B .................................................. 7-10
ENGINE REMOVAUINSTALLATION ........................ 8-1
1 . ENGINE REMOVAL ................................................ 8-1
2
. ENGINE INSTALLATION ........................................ 8-6
FLYWHEEVTIMING BELT ......................................... 9-1
1 . FLYWHEEUCOILS ................................................. 9-2
2
. TIMING BELT/PULLEYS ......................................... 9-8
10 . CYLINDER HEADNALVESIOIL PUMP ..................... 10-1
1 . CYLINDER HEAD REMOVAL ................................. 10-2
2
. OIL PUMP ............................................................... 10-5
3
. CYLINDER HEAD DISASSEMBLY ......................... 10-8
4
. VALVE SEAT REFACING ....................... 10-14
5
. CYLINDER HEAD ASSEMBLY ........... 1016
6
. CYLINDER HEAD INSTALLATION ............................ 1@18
11 . CRANKCASE/CRANKSHAFT/PISTON ..................... 11-1
1 . THERMOSTATNVATER JACKET .......................... 11-2
2 OIL STRAINER
...................... 11-8
3
. PISTON ...............
...................... 11-9
4
. CRANKSHAFT/CYLINDER BLOCK ......................... 11-15
12 .OIL CAWSTERN BRACKETKWIVEL CASE ......... 12-1
1 . OIL CASE ............................. ...................... 12-2
2
. FRICTION ADJUST ...................... 12-4
3 MOUNT FRAME ...................... 12-6
4
. STERN BRACKET .................................. 12-7
5 . SWIVEL CASE ........................................................ 12-1 1
. ...
. .....
13 .SHIFT LINKAGE ........................................................ 13-1
1 . SHIFT ARMnHROTTLE ARM ................................ 13-2
2
. SHIFT LEVER ......................................................... 13-3
3
. SHIFT SHAFT ......................................................... 13-4
14 . STEERING ROD/REMOTE CONTROL BOX ............. 14-1
1 . STEERING ROD ..................................................... 14-1
3
. CONTROL BOX WIRE HARNESS ......................... 14-4
2
. REMOTE CONTROL CABLE ..........................
4 . REMOTE CONTROL BOX ..............................
15 .TILLER HANDLE ....................................................... 15-1
1 . TILLER HANDLE .................................................... 15-2
2
. TILLER HANDLE BRACKET ...................... 15-6
3
. THROTTLE GRIP .............................
4 . STARTER SWITCH ..............
5 . EMARGENCY STOP SWlTC
16 . ELECTRICAL EQUIPMENT ....................................... 16-1
1 . STARTER MOTOR .......................... ...... 16-1
2
. STARTER CABLE (Type with 12A c ...... 16-13
3
. CHARGE WIRE (Type with6A charge coil) ............. 16-17
4
. NEUTRAL SWITCH/INDICATOR ........................... 16-20
5
. IGNITION CONTRO
6
. CONNECTOR BRACKET A .................................. 16-24
7 . IGNITION COIL ......... ...................... 16-27
8
. REGULATOR/RECTI
17 .WIRING DIAGRAMS .................................................. 17-1

Honda BF15D Specifications

General

Brand	Honda
Model	BF15D
Category	Outboard Motor
Language	English