Model
5528A
Distance Measurements
6-26
Misalignment Between Machine Travel
Axis
and
Laser
Measurement
Axis
(Cosine Error)
Description
If
the
Laser beam's path
doesn't
duplicate
the
machine's travel path you won't be measuring the
actual
path,
but"
path offset by
some
angle. The resulting error
is
called "Cosine Error" and
depends
on
the
true
path length and
the
cosine of
the
offset angle. (See Figure 6-13)
Minimizing Effects
Cosine
error
is
reduced
by making
the
Laser
beam parallel to
the
Optics' travel path. Parallelism
is
Indicated
by
the
absence of motion
between
the return dots from I he
Int
erferometer Assembly
and
the Retroreflector
al
the
laser
H
ead's
bottom port,
as
the
Optics are moved along
the
measurement
axis
.
The "
OVERLAPPING
DOTS"
alignment method. described
in
Section
15
of this User's Guide.
describes how to minimize
Ihe
mol ion between
the
return dots and, therefore, minimize
the
cosine error.
In special
sha
ri
-distance. high-accuracy, measurement situalion
s.
lack
of
motion betwccn the
return dots
is
not a stro
ng
enough
assurance of minimal cosine error.
In
these cases,
you
should use
the
"Maximum Measurement Reading" technique. described
in
Section lS, to reduce cosine error
to
CI
negligible level.
LASER
BEAM
-1
r-
LASER
WAVELENGTH
~'i-"
~~t'
,~'i-
p'
..
d'
II
I
"'
, I
III
, I I
I",
LASER BEAM
DIRECTION
p"
Figure 6-13. Cosine Error