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TR6SNR
JUKI TR6SNR User Manual
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Maintenance
Guide
3-4
3-
3.
R
eplacement of circuit pr
otector
Remove the
screw
at
“A”
position, and the
circuit
protector can be pulled out
toward
you together
with
the bracket
.
Replace
with the part of the same
rating
in
the table below
.
Name
R
ating
Part No.
Description
CP
1
3A
HA00524000
0
Main power supply
CP2
10A
HA00524000C
Servo driver
CP4
5A
HA00524000A
X-
axis pulse driver
CP5
5A
HA00524000A
Y-
axis pulse
driver
CP6
5A
HA00524000
A
Shuttle axis pulse
driver
CP7
3A
HA00524000
0
Transfer motor
CP1
CP7
CP6
CP5
CP4
CP2
19
21
Table of Contents
Default Chapter
3
Table of Contents
3
1 ． How to Set up the System
7
Removing Metal Fixtures for Transport
7
Confirmation of Voltage Specification
8
Mounting a Shuttle Unit
9
Leveling
10
Securing Shuttle Unit and Mounter
11
Checking Assembly Position
12
Connecting the FG Cable (en Specifications Only)
13
Mounting Tray Stacker
14
2 ． Name of Covers and Detaching Covers
15
Detaching Covers
15
3 ． Replacement and Adjustment of Components in Electrical Equipment Section
17
Layout Diagram of Electrical Equipment Section (Standard)
17
Layout Diagram of Electrical Equipment Section (CE-Spec Machine)
19
Replacement of Circuit Protector
20
Replacement of AC Servo Driver
21
Replacement of Stepping Motor Driver
22
Replacement of Power Lamp
23
Replacement of Fan Motor
24
Replacement of Teaching Spot
25
Replacement of Main PCB (TR6SNR)
26
Replacement of Main PCB (TR6SNX/6SNV)
31
Replacement of Tray LED PCB
34
Connector Inserting Positions of the Main PCB (TR6SNR)
35
Connector Inserting Positions of the Main PCB (TR6SNX/6SNV)
36
Connector Inserting Positions of the SCN PCB
37
4 ． Replacement and Adjustment of Sensors
38
Layout Diagram of Z Unit Sensors
38
Replacement and Adjustment of Z-Axis Origin, Minus Limit Sensor
39
Replacement and Adjustment of ZM Plus Limit Detection Sensor
40
Replacement and Adjustment of Stacker Set Sensor
41
Replacement and Adjustment of Stacker Lock Sensor
42
Replacement and Adjustment of Shutter Sensor
43
Layout Diagram of y Unit Sensor
44
Replacement and Adjustment of Y-Axis Origin, Minus Limit and Plus Limit Sensor
45
Replacement and Adjustment of Chuck Detection Sensor
46
Replacement and Adjustment of Tray Pulled-Out Detection (+) Switch
47
Layout Diagram or X Unit Sensor
48
Replacement and Adjustment of X-Axis Origin, Minus Limit and Plus Limit Sensor
49
Replacement and Adjustment of Head Ascent/Descent Sensor
50
Layout Diagram or Shuttle Unit Sensor
51
Replacement and Adjustment of Shuttle Origin, Minus Limit and Plus Limit Sensor
52
Replacement and Adjustment of Pad Size Sensor and BGA Sensor
53
Replacement and Adjustment of Cover Lock Sensor
54
Replacement and Adjustment of Cover Interlock Switch (Standard)
55
Replacement and Adjustment of Cover OPEN Switch ASM (CE Machine)
56
Layout Diagram of Door Sensors
57
Replacement and Adjustment of Door Lock Detection Sensor and Door Open Sensor
58
Replacement and Adjustment of Door Sensors (CE Machine)
59
Replacement and Adjustment of Transfer Sensor
60
Replacement and Adjustment of Wrong Tray Insertion Sensor
61
Replacement and Adjustment of Inspection Transfer Stop Sensor (Transfer Inspection Specification: Optional)
62
Replacement and Adjustment of Automatic Width Adjustment Origin Sensor
63
(Automatic Transfer Width Adjustment: Optional)
63
Replacement and Adjustment of the IS Unit Antenna (IS: Option)
64
5 ． Replacement and Adjustment of Motors
66
Layout Diagram of Motors
66
Replacement of Z-Axis Motor
67
Replacement of X-Axis Motor
68
Replacement of Y-Axis Motor
69
Replacement of Shuttle Motor
70
Replacement of Conveyor Motor
71
Replacement of Automatic Width Adjustment Motor (Optional: Automatic Width Adjustment)
72
6 ． Replacement and Adjustment of Belts
73
Replacement and Adjustment of X-Axis Belt (TR6SNR/TR6SNX)
73
Replacement and Adjustment of Y-Axis Belt
74
Replacement and Adjustment of Shuttle Belt (TR6SNR)
75
Replacement and Adjustment of Shuttle Belt (TR6SER/TR6SNV)
76
Replacement and Adjustment of Shuttle Belt (TR6SNX)
77
Replacement and Adjustment of Shuttle Belt (TR6SXLX)
78
Replacement and Adjustment of Transfer Drive Belt
79
Replacement and Adjustment of Transfer Rail Broadening/Narrowing Belt
80
Replacement and Adjustment of Transfer Belt
81
7 ． Replacement of Pneumatic Component
82
Layout Diagram of Pneumatic Components in y Unit Section
82
Replacement of Tray Chuck Cylinder
83
Replacement of Solenoid Valves for Shutter, Tray Chuck and Shuttle
84
Replacement of Solenoid Valves for Shutter and Tray Chuck Speed Reduction (Slow 2 Mode: Optional)
85
Layout Diagram of Pneumatic Component in X Unit Section
86
Replacement of Head Cylinder
87
Replacement of X-Axis Vacuum Pad
88
Replacement of X-Axis Solenoid Valve
89
Replacement of X-Axis Ejector
90
Replacement of Shuttle Ejector
91
Replacement of Ejector Filter Element
92
Replacement of Solenoid Valves for Decreasing Head UP/DOWN Speed
93
(Slow 2 Mode: Option)
93
Layout Diagram of Pneumatic Components in Shuttle Unit Section
94
Replacement of BGA Cylinder
95
Adjustment of BGA Cylinder Speed Controller
96
Adjustment of BGA Cylinder Speed Controller (Adjustment of Exhaust Air)
97
Replacement of Shuttle Movable Pad Packing
98
Replacement of Shuttle Vacuum Pad
99
8 ． Air Piping Diagram
100
List of Air Components
100
Diagram of Air Piping (Standard)
101
Air Piping Diagram (Optional: Slow 2 Mode)
102
9 ． Test Mode
103
Starting and Finishing Test Mode
104
Initialization
105
Sensor Check
105
Head Valve
106
Shuttle Valve
107
Head
107
BGA Holder
108
Y Holder
109
Shutter
110
Concentric Nozzle
111
Z Unit JOG
111
Speed Selection
112
Teaching
112
Inputting Component Count
113
Complex Movement
115
Unit
116
Y Unit
117
Z Unit
118
Shuttle Unit
119
XY Adjustment
120
Conveyor Adjustment (Automatic Width Adjustment: Optional)
123
Conveyor (Automatic Width Adjustment: Optional)
124
5
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JUKI TR6SNR Specifications
General
Brand
JUKI
Model
TR6SNR
Category
Industrial Equipment
Language
English
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