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Lenze L-force 8400 BaseLine D User Manual

Lenze L-force 8400 BaseLine D
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8400 BaseLine D | Software Manual
Error management
Error messages of the operating system
132 L Firmware 03.00 - DMS EN 5.0 - 07/2009
7.5.3 Short overview (A-Z)
The following table contains all error messages of the controller operating system in
alphabetical order with the preset error response and - if available – the parameter for
setting the error response.
Tip!
If you click the cross-reference in the last column "Detailed information", you get
to the detailed description of the corresponding error message in the following
chapter "Cause & possible remedies
" ( 133) .
[7-1] Monitoring
Error message Cross-reference / INFO
An01: AIN1_I < 4 mA An01
df01 ... df10: Internal error Please contact Lenze
dH69: Adjustment data error dH69
ID1: Motor data identification error ID1
LU: DC-bus undervoltage LU
OC1: Power section - short circuit OC1
OC2: Power section - earth fault OC2
OC5: Ixt overload OC5
OC6: I2xt motor overload OC6
OH: Heatsink overtemperature OH
OU: DC-bus overvoltage OU
PS01: No memory module PS01
PS02: Invalid parameter set PS02
PS03: Parameter set of device invalid PS03
PS04: Invalid parameter set PS04
PS31: Parameter set of different power class PS031
US01: User error 1 US01
US02: User error 2 US02

Table of Contents

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Lenze L-force 8400 BaseLine D Specifications

General IconGeneral
Product SeriesL-force 8400 BaseLine D
CategoryInverter Drive
Protection ClassIP20
Enclosure RatingIP20
Rated PowerDepends on model (0.37 kW to 22 kW)
Output Voltage3-phase 0 to input voltage
Control MethodU/f control, vector control
Communication InterfacesCANopen
Operating Temperature-10°C to +50°C
Protection FeaturesOvercurrent, overvoltage, undervoltage, short circuit, overheating
DimensionsVaries by model
WeightVaries by model

Summary

About this documentation

Document history

Chronological list of revisions and changes made to the document.

Conventions used

Explanation of formatting and symbols used throughout the manual for clarity.

Terminology used

Definitions of key terms and abbreviations used in the manual for technical accuracy.

Definition of notes used

Explanation of safety symbols, signal words, and notes used to convey important information.

Product description

Functions of the frequency inverter

Overview of the primary functions and capabilities, including overload capacity and diagnostics.

Memory module

Details on the function, use, and handling of the memory module for parameter storage and transfer.

Communicating with the controller

Information on establishing communication between a PC and the controller via interfaces.

Going online via diagnostic adapter

Step-by-step guide on establishing an online connection using a diagnostic adapter.

Internal Keypad

Description of the display elements and control panel of the internal keypad for direct operation.

Commissioning

Before switching on

Crucial safety instructions and pre-operation checks required before powering up the controller.

Parameter setting and diagnosing directly at the controller

Procedures for parameter configuration and status diagnosis using the internal keypad.

Menu structure

Overview of the navigation structure and hierarchy of the internal keypad menus.

Diagnostics

Explanation of display elements and diagnostic information for troubleshooting.

Messages

Description of status messages indicated by LEDs and text for operational feedback.

Test commissioning

Steps for performing initial functional tests and verifying basic operation of the drive.

Test commissioning with keypad control

Procedure for performing initial functional tests using the internal keypad interface.

Test commissioning with terminal control

Procedure for performing initial functional tests using external terminal connections.

Commissioning with the »Engineer«

Using the Lenze »Engineer« software for comprehensive commissioning of the drive application.

Observe the safety measures

Critical safety precautions that must be followed before initiating device operation.

Open the »Engineer«

Steps to launch and begin using the Lenze »Engineer« software for configuration.

Load the Lenze setting

Procedure to restore the controller's default factory Lenze settings.

Make motor settings

Entering specific motor parameters for optimal performance and compatibility.

Select control source

Defining the origin of the main setpoint signal source for drive control.

Start program

Steps to enable the controller and initiate the motor's start sequence.

Diagnostics

Systematic approach to diagnose motor rotation issues using diagnostic tools.

Password protection

Features and procedures for securing menu access and managing user passwords.

Entry of a password not available yet

Procedure for setting up a new password for the controller for the first time.

Delete or change available password

Instructions for modifying or removing an existing password protection.

Access password-protected controller without knowing the password

Methods for accessing restricted parameters when the password is unknown.

Reach password-protected menu level with knowing the password

Procedure to access menu levels when the correct password is known.

Drive control (DCTRL)

Device states

Explanation of the state machine and the different operational states of the controller.

"Init" state

Description of the controller's state during initialization after power-on and component identification.

"MotorIdent" status

Details on the status during automatic motor parameter identification process.

"SafeTorqueOff" state

Description of the SafeTorqueOff state and its associated safety requirements.

"ReadyToSwitchON" state

Status indicating the controller is ready to switch on, with bus systems active.

"SwitchedON" state

State when DC bus voltage is applied but the controller remains inhibited.

"OperationEnabled" state

State where the motor follows the setpoint defined in the application.

Status display "Warning"

Display indicating a warning status, potentially occurring in parallel with other states.

"Trouble" state

State indicating a temporary issue that requires user intervention.

"Fault" state

State indicating a critical error requiring immediate attention and reset.

Controller commands

Information on commands for direct control, parameter management, and diagnostics.

General information

Overview of commands for controller control, parameter management, and service functions.

Overview of device commands

Table listing available device commands, their functions, and execution status.

Status display for device command

How to interpret the status display for executed device commands via C00002/C00003.

Load Lenze setting

Procedure to reset controller parameters to the factory Lenze setting.

Save parameter set

Methods for saving controller parameters to the memory module to prevent data loss.

Load parameter set

Procedure to reload previously saved parameters from the memory module.

System block "LS_DriveInterface"

Description of the LS_DriveInterface system block functions and interface.

Parameter setting

General information on adapting the controller's behavior using parameters.

General information

Overview of parameter identification, attributes, and division into functional groups.

Saving of the parameters in the memory module

Explanation of how controller parameters are saved persistently in the memory module.

Handling of the memory module

Safety and operational guidelines for handling the memory module, including replacement.

Non-volatile saving of parameters

How to save changed parameters permanently against mains failure.

Parameter set transfer

Methods for transferring parameter sets between controller and »Engineer«.

Parameters for status display

List of parameters used for displaying various device and controller status indicators.

Set/remove controller inhibit

Procedures for inhibiting or enabling the controller's power stages and functions.

Activate/deactivate quick stop function (QSP)

Functionality, activation, and control of the quick stop feature for immediate safety.

Motor control (MCTRL)

Selection of the operating mode

Defining the motor control mode (V/f, Vector) based on application requirements.

V/f characteristic control

Description of the V/f control structure, linear and quadratic characteristics.

Parameter setting of the V/f characteristic control

Overview of parameters for configuring V/f control, including base frequency and Vmin.

Optimisation of performance by slip compensation

Using slip compensation (C021) to improve speed accuracy under varying load conditions.

Optimisation of the Imax controller setting

Adjusting the Imax controller settings for optimal current control performance.

Vector control

Detailed explanation of vector control and its benefits over V/f control.

Sensorless vector control (SLVC)

Details on the SLVC operating mode and its benefits.

Motor selection

Parameters and procedures for selecting and configuring the motor for field-oriented control.

Manual parameter setting of external motors

Procedure for manually entering motor data for external motors without automatic identification.

Selection of the switching frequency

Selecting the optimal switching frequency affecting motor performance, noise, and power loss.

Definition of current and speed limits

Setting limits for motor current and speed to prevent overloads and ensure safe operation.

Definition of speed limits

Setting parameters for maximum positive and negative speed limits.

Definition of current limits

Setting parameters for maximum motor and generator current limits to prevent overcurrent.

Flying restart function

Functionality for safely restarting the motor during operation without speed feedback.

General information

Explanation of the flying restart function's purpose and operational duration.

DC-injection braking

Functionality for braking the drive to a standstill using DC injection.

Manual DC-injection braking (DCB)

How to activate DC-injection braking manually via digital inputs.

Automatic DC-injection braking (Auto-DCB)

Functionality and settings for automatic DC-injection braking based on speed thresholds.

Oscillation damping

Function to suppress undesirable mechanical oscillations and improve drive stability.

Signal flow

Diagram illustrating the signal flow for V/f characteristic control without feedback.

System block "LS_MotorInterface"

Description of the LS_MotorInterface system block for motor control signals.

Monitoring functions

Functions for monitoring thermal motor overload using I²xt calculation.

Motor temperature monitoring with I²xt

How the inverter monitors thermal motor overload using I²xt calculation for protection.

I/O terminals

Analog input

Details on parameterization and configuration of the analog input for voltage or current signals.

Terminal assignment/electrical data

Pin assignments and electrical specifications for the analog input terminal.

Parameter setting

Overview of parameters for configuring the analog input's behavior and scaling.

Using the analog input as current input

How to configure the analog input for current measurement using a load resistor.

System block "LS_AnalogInput"

Description of the LS_AnalogInput system block within the function block editor.

Digital inputs

Information on the four digital inputs and the RFR control input for signals.

Terminal assignment/electrical data

Pin assignments and electrical specifications for digital inputs and RFR terminal.

Parameter setting

Overview of parameters for configuring the behavior of digital inputs.

System block "LS_DigitalInput"

Description of the LS_DigitalInput system block in the function block editor.

Digital outputs

Information on the parameterisable digital output and relay output functionality.

Terminal assignment/electrical data

Pin assignments and electrical specifications for digital and relay outputs.

Parameter setting

Overview of parameters for configuring the behavior of digital outputs.

Function block "LS_DigitalOutput"

Description of the LS_DigitalOutput function block in the FB editor.

Error management

Basics on error handling

Fundamental concepts of how the controller detects, processes, and logs errors.

Drive diagnostics with the »Engineer«

Using the »Engineer« software for diagnosing controller states and errors.

Logbook

Functionality of the integrated logbook for chronologically logging and analyzing important events.

Functional description

Explanation of the logbook's structure as a ring buffer and data saving mechanism.

Reading out logbook entries

Methods for displaying and exporting logbook entries using the »Engineer« software.

Monitoring

Overview of monitoring functions that protect the drive from impermissible operating conditions.

Setting the error response

Parameterizing the response (fault, warning, etc.) for monitoring functions.

Monitoring of the device utilisation

Monitoring device utilisation (I x t) and its relation to warning/fault triggers.

Error messages of the operating system

Detailed description of error messages, their structure, causes, and troubleshooting.

Error number

Explanation of the structure and components of the controller's error number.

Structure of the error number (bit coding)

Explanation of how the error number is structured using bit coding.

Error type

Dynamically assigned error types by the operating system.

Error subject area

Indication of the internal 'function unit' where the error occurred.

Error ID

The 16-bit value used for error identification within the error number.

Example for bit coding of the error number

Example demonstrating the bit-by-bit representation and interpretation of an error number.

Reset of error message

Methods to explicitly reset or acknowledge error messages after fault resolution.

Short overview (A-Z)

Alphabetical list of error messages with preset responses and parameters for quick reference.

Cause & possible remedies

Detailed information on error causes and recommended user remedies for troubleshooting.

Drive Application

Brief description of drive application features

Summary of the configurable features available within the drive application.

Overview of the software structure of the drive application function

Explanation of the drive application's software architecture and signal flow.

Input and output interconnection of the drive application

Diagram showing the interconnection of control signals and device outputs for the drive application.

Functions of the drive application "Actuating drive - speed"

Comparison of functions for the 'Actuating drive - speed' application across models.

Pre-assignment of the drive application

Table showing default assignments of input and output signals for the drive application.

Interface description of the drive application

Detailed description of the LA_NCtrl drive application interface and its components.

Function library

Function blocks

Introduction to the various function blocks available in the library.

L_NSet

Description of the L_NSet function block for signal processing and setpoint generation.

Main setpoint path

Explanation of signal processing and limitations for the main setpoint.

JOG setpoints

Details on binary-coded JOG setpoints and their selection methods.

Setpoint inversion

How to invert the sign of the setpoint signal using the bNSetInv parameter.

Ramp function generator for the main setpoint

Functionality of the ramp generator for creating linear characteristic setpoints.

S-shaped ramp

Implementation of S-shaped ramps for smooth acceleration and deceleration.

L_MPot

Description of the L_MPot FB for using a motor potentiometer as an alternative setpoint source.

Activation & control of motor potentiometer

How to activate and control the motor potentiometer function using control signals.

Deactivation of motor potentiometer

Procedure for deactivating the motor potentiometer function via the bInAct input.

Save current output value after mains failure

How to save the last output value for retention after a mains failure.

L_PCTRL

Description of the L_PCTRL FB, a versatile PID controller for various control tasks.

Control characteristic

Explanation of PID control parameters like Kd, Tn, and Vp gain for tuning.

Ramp function generator

How the ramp function generator smooths PID output step changes.

Value range of the output signal

Description of the PID output signal's value range and limitations.

Evaluation of the output signal

How the output signal is evaluated and modified via influence parameters.

Deactivation of the process controller

Procedure to deactivate the process controller and reset its components.

L_RLQ

FB combining direction selection with QSP function and wire break protection.

LS_DisFree

FB for displaying 16-bit process signals on display codes.

LS_DisFree_a

FB for displaying four percentage analog process signals on display codes.

LS_DisFree_b

FB for displaying eight boolean process signals on bit-standardised codes.

LS_ParFix

System block providing fixed values for interconnection and parameterisation.

LS_ParFree_b

System block for parameterizing 16 digital signals separately.

LS_ParFree_a

System block providing 4 analog signals that can be parameterized separately.

Parameter reference

Structure of the parameter descriptions

Explanation of the table structure used for describing parameters, including header and contents.

Data type

List and explanation of the available data types for parameters.

Parameters with read-only access

Description of parameters that can only be read and not modified by the user.

Parameters with write access

Information on parameters that can be modified by the user.

Parameters with setting range

Parameters configurable within a specific numerical range (min/max values).

Parameters with selection list

Parameters that are set by selecting from a predefined list of options.

Parameters with bit-coded setting

Parameters that are configured by setting individual bits within a value.

Parameters with subcodes

Parameters that utilize subcodes for individual setting adjustments.

Parameter attributes

Explanation of attributes like read/write access, CINH, and PLC STOP.

Parameter list

Numerically ordered list of all operating system parameters with their settings and info.

Table of attributes

Detailed parameter attributes for bus communication, including index, data type, and access.

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