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ProBlue Flex
Nordson ProBlue Flex Manual
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ProBlue Flex Adhesive Melter
Using the OLED User Interface
Customer Product Manual
Part 1128351_02
Issued 6/20
NORDSON CORPORATION
DULUTH, GEORGIA
USA
www.nordson.com
This document contains important safety information.
Be sure to read and follow all safety information in this
document and any other related documentation.
2
Table of Contents
Table of Contents
3
Safety Alert Symbols
7
Responsibilities of the Equipment Owner
8
Safety Information
8
Instructions, Requirements, and Standards
8
User Qualifications
9
Applicable Industry Safety Practices
9
Intended Use of the Equipment
9
Instructions and Safety Messages
10
Installation Practices
10
Operating Practices
10
Maintenance and Repair Practices
11
Equipment Safety Information
11
Equipment Shutdown
12
Relieving System Hydraulic Pressure
12
De-Energizing the System
12
Disabling the Applicators
12
General Safety Warnings and Cautions
13
Other Safety Precautions
16
First Aid
16
Safety Labels and Tags
17
Basic Operations
19
Additional Information
19
About the Home Screen
20
Navigation Controls
20
Using the Master Controls
22
About the System Status and LED Indicators
24
About the System Status Colors
26
Common Operator Tasks
28
Starting the Melter
29
Shutting down the Melter
29
Switching the Master Heater and Pump Controls On/Off
30
Monitoring the Tank Adhesive Level
31
Manually Filling the Melter Tank
32
Manually Initiating the Automatic Fill System
33
Managing Heated Zones
34
Enabling/Disabling and Changing Zone Set Point Temperatures
34
Managing System Air Pressure
37
Manually Adjusting System Air Pressure
37
Electronically Adjusting System Air Pressure
38
Defining Manual and Electronic Pressure Monitor and Adjust Settings
39
Defining Manual Pressure Adjust Alert Settings
39
Defining Electronic Pressure Settings and Monitoring Alert Settings
40
Electronic Pressure Alert and Monitoring
40
Electronic Pressure Control Settings
41
Defining Pressure Runup Settings and Monitoring Alert Settings
42
Pressure Runup Output Settings
42
Pressure Runup Alert Threshold Settings
44
Pressure Runup Pressure Limits
45
Pressure Runup General Settings
45
About Loading and Saving a Recipe
46
Loading a Recipe
48
Saving/ Saveas a Recipe
48
Viewing the Event Log
49
System Settings
50
Additional Information
50
Defining Tank-Only Level Sensing Settings
51
Enabling/Disabling Low Level Alerts and Settings
51
Enabling/Disabling Empty Stop
52
Enabling/Disabling Lid Open Alerts and Settings
53
Defining Level and Fill Settings
54
Melt-On-Demand and Tank Systems with Optional Fill Settings
54
Maximum Fill Time and Target Fill Level Settings
54
Defining Temperature Settings
55
Defining Smartmelt Settings
55
Defining Setback Settings
56
Manually Entering/Exiting Setback
56
Defining Automatic System Setback
57
Defining Manual Setback - Auto Exit Time
58
Defining Ready Delay
59
Bypassing Ready Delay
59
Defining Global Temperature Settings
60
Enabling/Disabling Heaters on Upon Startup
60
Defining the Over/Under Temperature Thresholds
61
Defining Temperature Setback
61
Enabling and Disabling Auto Pump
62
About Adhesive Tracking System (ATS)
63
Theory of Operation
64
ATS Product Setup
64
Calibrating the Flow Meter
65
Defining Product and Trigger Settings
66
Using the Teach Mode
68
Defining Adhesive Flow Monitoring Alarms
69
Monitoring and Viewing Adhesive Flow Output
70
Exporting Flow Report
71
Exporting Flow Reports
71
Troubleshooting Adhesive Flow Monitoring
72
Understanding the ATS PCA Board Leds
72
General and Flow Control Alarms
75
About User Management
77
More about User Management
77
Setting up User Management
78
Setting up User Management and Modifying Password Codes
78
Resetting Password Codes to Default
78
Modifying the Timeout Intervals
78
About System I/O
79
Assigning Inputs
79
About Remote Recipe Inputs
81
Assigning Remote Recipe Inputs
83
Assigning Outputs
84
Assigning Light Tower Outputs
85
Setting up Shift Schedules
86
Viewing and Modifying an Existing Shift Schedules
87
About Managing Recipes
88
Importing and Exporting Recipes
88
Setting up Heat Schedule
89
Viewing and Modifying an Existing Heat Schedule
90
About System Preferences
91
Defining Network Access
92
Setting up Networking
92
Setting up Wifi
93
Accessing the Graphical User Interface
94
Defining PLC Access
96
Defining PLC Communications
97
Connecting Profinet, Ethernet/Ip and Modbus TCP
98
Importing and Exporting .PLC File
100
Tool Settings
101
Additional Information
101
Backing up and Restoring the Melter
102
Resetting to Factory Defaults
103
Setting up Maintenance Reminders
104
Managing the Maintenance System
105
Setting up Component Maintenance Notifications
105
Resetting and Snoozing Maintenance Notifications
106
Viewing Maintenance History
107
Managing System Configuration
108
Changing the Melter Software Version
109
Upgrading and Downgrading the Melter Software Version
109
Restoring to a Previous Version
110
Managing Licenses
110
Adding a New License
111
Viewing System and Configuration Information
112
Viewing Original Factory Nameplate Information
112
Viewing Accessory Information
113
Updating the Configuration Code
113
Performing Basic Melter Maintenance
114
Draining or Purging the Melter
114
Preparing to Drain
114
Forcing the Fill System to Activate Automatic Fill System
116
Autotuning Heated Zones
117
Calibrating the Tank Level Sensor
118
Troubleshooting
119
Additional Information
119
Viewing the Event Log
120
Exporting the Event Log
121
Heater Sub System Alarms
122
Troubleshooting Heated Zone Alerts and Faults
124
Fill System Alarms
126
Electronic Pressure Adjust Alarms
128
Other manuals for Nordson ProBlue Flex
Product Manual
418 pages
User Guide
118 pages
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Nordson ProBlue Flex Specifications
General
Brand
Nordson
Model
ProBlue Flex
Category
Melting Machines
Language
English
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