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Polaris Sportsman 400 User Manual

Polaris Sportsman 400
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BODY / STEERING / S USPENSION
5.12
STEERING POST ASSEMBLY
Grease Fitting
12 ft. lbs. (16 Nm)
1. Hand tighten.
2. Align cotter pin hole.
3. Install cotter pin. Bend
both ends of cotter pin around
nut in opposite directions.
4. Check steering, must move
freely and easily from full left
to full right without binding.
12 ft. lbs. (16 Nm)
DECAL REPLACEMENT
Plastic polyethylene material must be “flame treated” prior to installing a decal to ensure good adhesion. The
flame treating procedure can often be used to reduce or eliminate the whitish stress marks that are sometimes
left after a fender or cab is bent, flexed, or damaged.
W ARNING
The following procedure involves the use of an open flame. Perform this procedure in a well ventilated area,
away from gasoline or other flammable materials. Be sure the area to be flame treated is clean and free of gasoline
or flammable residue.
To flame treat the decal area:
1. Passtheflameofapropanetorchbackandforthquicklyovertheareawherethedecalistobeapplieduntilthe
surface appears slightly glossy. This should occur after just a few seconds of flame treating. Donot holdthe
torch too close to the surface. Keep the torch moving to prevent damage.
2. Apply the decal.

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Polaris Sportsman 400 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 400
CategoryOffroad Vehicle
LanguageEnglish

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