BRAKES
9.13
MASTER CYLINDER INSTALLATION
1. Install master cylinder on handlebars. Torque
mounting bolts to 55 in. lbs. (6 Nm).
NOTE: To speed up the brake bleeding procedure the master cylinder can be purged of air before brake line is
attached. Fill with DOT3 brake fluid and pump lever slowly two to three times with finger over the outlet end to
purge master cylinder of air.
2. Place new sealing washers on each side of banjo line
and torque banjo bolt to specification.
3. Fill reservoir with DOT 3 fluid.
4. Follow bleeding procedure on pages 9.7-9.8. Check
all connections for leaks and repair if necessary.
Brake Line
Banjo Bolt
Sealing Washers
Torque to 15 ft./lbs.
(21 Nm)
Master Cylinder Mounting Bolt
Torque 55 in. lbs. (6 Nm)
Brake Line Banjo Bolt Torque
15 ft. lbs. (21 Nm)
Polaris DOT 3 Brake Fluid
PN 2870990
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