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Polaris Sportsman 400 User Manual

Polaris Sportsman 400
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CLUTCH
6.17
DRIVE CLUTCH ASSEMBLY
NOTE: It is important that the same number and thick-
ness of washers are reinstalled beneath the spider dur-
ing assembly. The Teflon bushings are self-lubricating.
Do not apply oil or grease to the bushings.
1. Reassembledriveclutchinthefollowingsequence.
Be sure the “X”, or the marks that were made
earlier ,are aligned during each phase of assembly.
a) “X”, or the marks that were made earlier, on
cover
b) spider, making sure spacer washers are
installed underneath spider and positioned
properly in recess
c) X”, or the marks that were made earlier ,
under weight
2. Install moveable sheave onto fixed sheave.
3. Install spider spacers. Use same quantity and
thickness as were removed.
4. Compress spider buttons for each tower andinstall
spider ,makingsurethat “X”,orthemarks that were
madeearlier ,onspideralignswithX”, orthemarks
that were made earlier, in moveable sheave.
5. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion
to avoid damageto thestationary sheave. Referto
page 6.1 for torque specification.
CAUTION:
Be sure the spider spacer washers are fully seated in
the recessed area in the spider. Any misalignment will
alter clutch balance. Inverting the clutch while initially
tightening the spider will help position the washers.
6. Install shift weights using new lock nuts on the
bolts.
7. Reinstall clutch spring.
Spacer washers
Rotation
Nut on trailing side

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Polaris Sportsman 400 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 400
CategoryOffroad Vehicle
LanguageEnglish

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