BRAKES
9.15
FRONT PAD ASSEMBLY
1. Lubricate mounting bracket pins with a light film of
Polaris Premium All Season Grease, and install rubber
dust boots.
2. Compress mounting bracket and make sure dust boots
arefully seated. Installpadswithfrictionmaterialfacing
each other. Be sure pads and disc are free of dirt or
grease.
3. Install caliper on hub strut, and torque mounting bolts.
4. Slowly pump the brake lever until pressure has been
built up. Maintain at least 1/2″ (12.7 mm) of brake fluid
in the reservoir to prevent air from entering the brake
system.
PAD ADJUSTMENT
5. Install the adjuster screw and turn clockwise until
stationary pad contacts disc, then back off 1/2 turn
(counterclockwise).
6. Be sure fluid level in reservoir is up to MAX line inside
reservoir and install reservoir cap.
Polaris Premium All Season Grease
PN 2871423
Front Caliper Mounting Bolts
Torque 18 ft. lbs. (25 Nm)
Master Cylinder Fluid
Up to MAX line inside reservoir
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