Suzuki LT-A400 Service Manual

Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description .............................................0A-1
Symbols ..............................................................0A-1
Abbreviations ...................................................... 0A-1
Vehicle Side View ............................................... 0A-2
Vehicle Identification Number .............................0A-3
Fuel and Oil Recommendation ...........................0A-3
BREAK-IN Procedures........................................0A-4
Country and Area Codes ....................................0A-4
Wire Color Symbols ............................................ 0A-4
Warning, Caution and Information Labels
Location ............................................................ 0A-5
Component Location ...........................................0A-6
Electrical Components Location ......................... 0A-6
Specifications.....................................................0A-10
Specifications .................................................... 0A-10
Special Tools and Equipment ...........................0A-14
Special Tool ...................................................... 0A-14
Maintenance and Lubrication................. 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance .............................. 0B-1
General Description .............................................0B-1
Recommended Fluids and Lubricants.................0B-1
Scheduled Maintenance ......................................0B-1
Periodic Maintenance Schedule Chart................0B-1
Lubrication Points ............................................... 0B-2
Repair Instructions ..............................................0B-3
Air Cleaner Element Inspection and Cleaning .... 0B-3
Exhaust Pipe Bolt and Muffler Bolt Inspection ....0B-4
Valve Clearance Inspection and Adjustment ...... 0B-4
Spark Plug Replacement ....................................0B-5
Spark Plug Inspection and Cleaning................... 0B-6
Spark Arrester Cleaning......................................0B-7
Fuel Line Inspection............................................0B-7
Engine Oil and Filter Replacement ..................... 0B-7
Front Differential Gear Oil Inspection (LT-
A400F, LT-F400F).............................................0B-9
Front Differential Gear Oil Replacement (LT-
A400F, LT-F400F)...........................................0B-10
Final Gear Oil Inspection...................................0B-11
Final Gear Oil Replacement..............................0B-11
Throttle Cable Play Inspection and
Adjustment ......................................................0B-13
Engine Idle Speed Adjustment..........................0B-13
Drive V-belt Inspection (LT-A400/F)..................0B-13
Clutch Inspection (LT-F400/F) ..........................0B-14
Drive Shaft Boots Inspection (LT-A400F, LT-
F400F).............................................................0B-14
Front Brake System Inspection .........................0B-15
Rear Brake Pedal / Rear Brake (Parking
Brake) Lever Inspection and Adjustment ........0B-16
Tire Inspection...................................................0B-17
Steering System Inspection ..............................0B-18
Toe-In Adjustment.............................................0B-18
Suspension Inspection ......................................0B-19
Chassis Bolt and Nut Inspection .......................0B-19
Compression Pressure Check ..........................0B-21
Oil Pressure Check ...........................................0B-21
Automatic Clutch Inspection (LT-A400/F) .........0B-21
Specifications.....................................................0B-22
Tightening Torque Specifications......................0B-22
Special Tools and Equipment ...........................0B-22
Recommended Service Material .......................0B-22
Special Tool ......................................................0B-22
Service Data ............................................. 0C-1
Specifications.......................................................0C-1
Service Data (LT-A400/F) ...................................0C-1
Service Data (LT-F400/F) ...................................0C-5
Tightening Torque List (LT-A400/F) ....................0C-9
Tightening Torque List (LT-F400/F) ..................0C-11

Suzuki LT-A400 Specifications

General

Brand	Suzuki
Model	LT-A400
Category	Offroad Vehicle
Language	English