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Atlas Copco
Power Roller
CA2500
Atlas Copco CA2500 User Manual
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Maintenance - 500 / 1500h
4812160001_A.pdf
2014-08-25
Drum gearbox - Checking the oil level
Fig. Oil level check - drum gearbox
1. Level plug
2. Filler plug
3. Drain plug
1
2
3
Wipe clean the area around the level plug (1) and then
undo the plug.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
Top off with oil to the right level if the level is low. Use
transmission oil according to the lubricant specification.
Clean and refit the plugs.
115
126
128
Table of Contents
Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Security Warning - Machinery
19
Driving Near Edges
19
Slopes
20
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
29
Working Capacity
30
General
31
Hydraulic System
31
Automatic Climate Control (ACC) (Optional)
32
Tightening Torque
33
Machine Description
35
Diesel Engine
35
Electrical System
35
Propulsion System/Transmission
35
Brake System
35
Steering System
35
Vibration System
36
Cab
36
FOPS and ROPS
36
Identification
37
Product and Component Plates
37
Product Identification Number on the Frame
37
Machine Plate
38
Explanation of 17PIN Serial Number
38
Engine Plates
39
Decals
40
Location - Decals
40
Safety Decals
41
Info Decals
43
Instruments/Controls
44
Control Panel and Controls
44
Function Descriptions
45
Warning Indication - Membrane Panel (Keypad)
47
Display Explanations
48
Machine Alarm
51
Dynapac Sub System (DSS)
52
Main Menu
53
User Settings
53
Service Menu
54
About
55
Operator Help When Starting
56
Operator Help Workmode
56
Display When Activating Choice Via the Button Set
57
Instruments and Controls, Cab
58
Function Description of Instruments and Controls in the Cab
59
Using the Cab Controls
60
Defroster
60
Heat
60
Ac/Acc
60
ACC - Control Panel
61
Main Display Screen
61
ACC - Operation Menus
61
Electrical System
63
Fuses in the Main Switchbox
64
Fuses at Master Switch (Cummins)
65
Fuse Box at Master Switch (Cummins)
65
Operation
67
Before Starting
67
Master Switch - Switching on
67
Operator's Seat - Adjustment
67
Belt Reminder
68
Operator's Seat, Comfort - Adjustments
68
Control Panel, Adjustments
69
Parking Brake
69
Display - Control
70
Interlock
71
Operator Position
71
View
72
Starting
73
Starting the Engine
73
Driving
74
Operating the Roller
74
Machine with Speed Limiter (Speed Potentiometer) - Optional
74
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)
75
Slopes
77
Interlock/Emergency Stop/Parking Brake - Check
77
Vibration
78
Manual/Automatic Vibration
78
Manual Vibration - Switching on
78
Amplitude - Changeover
79
Braking
79
Normal Braking
79
Emergency Braking
80
Switching off
80
Parking
81
Chocking the Drums
81
Master Switch
81
Long-Term Parking
83
Engine
83
Battery
83
Air Cleaner, Exhaust Pipe
83
Fuel Tank
83
Hydraulic Reservoir
83
Tires (All-Weather)
83
Hoods, Tarpaulin
84
Miscellaneous
85
Lifting
85
Locking the Articulation
85
Lifting the Roller
85
Lifting the Roller with Jack
86
Unlocking the Articulation
86
Towing/Recovering
86
Short Distance Towing with the Engine Running
87
Short Distance Towing When the Engine Is Inoperative
88
Towing the Roller
89
Transport
89
Securing CA1500-CA4600 for Loading
90
Operating Instructions - Summary
93
Preventive Maintenance
95
Acceptance and Delivery Inspection
95
Warranty
95
Maintenance - Lubricants and Symbols
97
Maintenance Symbols
98
Maintenance - Maintenance Schedule
99
Service and Maintenance Points
99
General
99
Periodic Service (Service Message) - Optional
100
Every 10 Hours of Operation (Daily)
101
After the FIRST 50 Hours of Operation
101
Every 50 Hours of Operation (Weekly)
101
Every 250 / 750 / 1250 / 1750 Hours of Operation
102
Every 500 / 1500 Hours of Operation
102
Every 1000 Hours of Operation
103
Every 2000 Hours of Operation
104
Every Other Year
105
Maintenance, 10H
107
Scrapers - Check, Adjustment
107
Flexible Scrapers (Optional)
108
Air Circulation - Check
108
Coolant Level - Check
109
Diesel Engine Check Oil Level
109
Fuel Tank - Filling
110
Hydraulic Reservoir - Check Fluid Level
110
Maintenance, First 50H
111
Hydraulic Filter - Replacement
111
Drum Cartridge - Oil Change
112
Tires - Air Pressure - Wheel Nuts - Tightening
113
Drum Gearbox - Oil Change
114
Steering Hitch - Tightening
114
Maintenance - 50H
115
Air Cleaner
115
Check Hoses and Connections
115
Maintenance - 250 / 750 / 1250 / 1750H
117
Drum Cartridge - Checking the Oil Level
117
Rear Axle Differential (no Spin) - Check Oil Level
118
Rear Axle Planetary Gears (no Spin) - Check Oil Level
118
Drum Gearbox - Checking the Oil Level
119
Radiator - Check/Cleaning
119
Rubber Elements and Fastening Screws - Check
120
Battery - Check Condition
120
Air Conditioning (Optional) - Inspection
121
Automatic Climate Control (Optional) - Inspection
121
Maintenance - 500 / 1500H
123
Air Cleaner
123
Checking - Change the Main Air Filter
123
Backup Filter - Change
124
Air Cleaner - Cleaning
124
Radiator - Check/Cleaning
125
Drum Cartridge - Checking the Oil Level
125
Rear Axle Differential (no Spin) - Check Oil Level
126
Rear Axle Planetary Gears (no Spin) - Check Oil Level
126
Drum Gearbox - Checking the Oil Level
127
Diesel Engine - Oil and Filter Change
128
Fuel Pre-Filter - Replacement
128
Replacing the Fuel Filter
129
Hood, Hinges - Lubrication
129
Seat Bearing - Lubrication
130
Maintenance - 1000H
131
Hydraulic Filter - Replacement
131
Drum Cartridge - Checking the Oil Level
132
Air Cleaner
133
Checking - Change the Main Air Filter
133
Backup Filter - Change
134
Air Cleaner - Cleaning
134
Rear Axle Differential (no Spin) - Oil Change
135
Rear Axle Planetary Gear (no Spin) - Oil Change
135
Radiator - Check/Cleaning
136
Drum Gearbox - Oil Change
136
Fuel Pre-Filter - Replacement
137
Replacing the Fuel Filter
137
Hood, Hinges - Lubrication
138
Diesel Engine - Oil and Filter Change
138
Seat Bearing - Lubrication
139
Hydraulic Reservoir - Draining
139
Fuel Tank - Draining (Optional)
140
Air Conditioning (Optional) Fresh Air Filter - Change
140
Steering Hitch - Tightening
141
Maintenance - 2000H
143
Hydraulic Reservoir - Oil Change
143
Hydraulic Filter - Replacement
144
Drum Cartridge - Checking the Oil Level
145
Air Cleaner
145
Checking - Change the Main Air Filter
145
Backup Filter - Change
146
Air Cleaner - Cleaning
147
Rear Axle Differential (no Spin) - Oil Change
148
Rear Axle Planetary Gear (no Spin) - Oil Change
148
Radiator - Check/Cleaning
149
Drum Gearbox - Oil Change
149
Fuel Pre-Filter - Replacement
150
Replacing the Fuel Filter
150
Diesel Engine - Oil and Filter Change
151
Hood, Hinges - Lubrication
151
Seat Bearing - Lubrication
152
Hydraulic Reservoir - Draining
152
Fuel Tank - Draining (Optional)
153
Air Conditioning (Optional) Fresh Air Filter - Change
153
Automatic Climate Control (Optional) - Overhaul
154
Drying Filter - Check
154
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Atlas Copco CA2500 Specifications
General
Brand
Atlas Copco
Model
CA2500
Category
Power Roller
Language
English
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