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Hydac CS1000 series User Manual
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Electri
cal con
nectio
n of sens
or
Connecting cable e
nds - Examples
HSI
RS-485 +
RS-485 -
2
50
1
2
3
4
5
6
7
8
Shi
el
d
24
V DC
5
V DC
SPS E
inga
ng
PLC In
put
SP
S Entr
ée
w
hit
e
gr
een
pi
nk
bl
ue
gr
ey
br
own
yel
l
ow
red
USB
RS-48
5
Co
nve
r
ter
=
=
1
7
6
5
4
3
2
Sc
h
i
r
m
Shield
Blindag
e
8
Circ
uit diag
ram: w
ith tw
o separate
power
suppl
ies (e.g
. 24 V
DC a
nd 5 V
DC).
1
2
3
4
5
6
7
8
Shi
el
d
2
4 V DC
wh
it
e
gre
en
p
ink
RS-485 +
RS-485 -
b
lue
gre
y
bro
wn
ye
llow
red
USB
RS-48
5
Co
nve
r
ter
HSI
=
2
50
1
7
6
5
4
3
2
8
SPS E
inga
ng
PLC In
put
SP
S Entr
ée
Sc
h
i
r
m
Shield
Blinda
ge
Circ
uit diag
ram: w
ith one p
ower
supply
. (e.g
. 24 V DC)
.
To prev
ent a g
round l
oop, c
onnect t
he shield o
f the conn
ector c
able
if and
only i
f the CS
1000 is n
ot gr
ounded
or not s
uff
icientl
y connec
ted t
o th
e PE
conductor
.
ContaminationSensor CS1000
en(us)
Page 30
/
136
BeWa CS1000 3764916d 300 en
-
us 2017
-
09
-
25.docx
2017
-
09
-
25
29
31
Table of Contents
Imprint
2
Documentation Representative
2
Table of Contents
3
Content
3
Foreword
8
Technical Support
8
Modifications to the Product
8
Warranty
8
Using the Documentation
9
Safety Information
10
Hazard Symbols
10
Signal Words and Their Meaning in the Safety Information and Instructions
11
Structure of the Safety Information and Instructions
11
Observe Regulatory Information
12
Proper/Designated Use
12
Improper Use or Use Deviating from Intended Use
13
Qualifications of Personnel / Target Group
14
Storing the Sensor
16
Decoding the Type Label
16
Checking the Scope of Delivery
17
CS1000 Characteristics
18
Cs1X1X Dimensions (Without Display)
19
Cs1X2X Dimensions (with Display)
19
Fastening/Mounting the Sensor
20
Continuous Rotation of Sensor Display
21
Hydraulic Sensor Connection
22
Selecting Connection Type According to Sensor Type
23
Pipe or Hose Connection (Type Cs1Xxx-X-X-X-X-0/-XXX)
23
Flange Connection Type (Type Cs1Xxx-X-X-X-X-1/-XXX)
24
Selecting Measurement Location at the Hydraulic Systems
25
Flow Rate, Differential Pressure and Viscosity Characteristics
26
Connecting Hydraulic Sensor
27
Electrical Connection of Sensor
28
Pin Assignment
28
Connection Cable - Assignment / Color Coding
29
Connecting Cable Ends - Examples
30
Setting the Measuring Mode
31
Mode M1: Continuous Measurement
31
Mode M2: Continuous Measurement and Switching
31
Mode M3: Filter to Cleanliness Class and Stop
31
Mode M4: Filter to Continuously Monitor Cleanliness Class
32
Mode "SINGLE": Single Measurement
33
Operating the Cs1X2X Sensor Using the Keypad
34
Function of the Keys
35
Measured Variables on the Display
36
ISO (Cleanliness Class)
36
SAE (Cleanliness Class)
36
NAS (Cleanliness Class - CS 13Xx Only)
36
Service Variables on the Display
37
Flow (Flow Rate)
37
Out (Analogue Output)
37
Drive (Performance of the LED)
37
Temp (Temperature)
37
Activate / Deactivate Keypad Lock
38
Display Settings
38
Activating Display
39
Deactivating Display
40
Menus and Mode
40
Powerup Menu
41
Measuring Menu (Cs12Xx)
45
Display after Sensor Is Switched on
46
Configure Switching Output
47
M1 - Continuous Measurement
47
M2 - Continuous Measurement and Switching
47
M3 - Filter to Cleanliness Class and Stop
48
M4 - Filter to Continuously Monitor Cleanliness Class
48
Set Output Signal on Analogue Output
49
SINGLE - Start Single Measurement + Stop
49
Measuring Menu (CS 13Xx)
51
Display after Sensor Is Switched on
52
Configure Switching Output
53
M1 - Continuous Measurement
53
M2 - Continuous Measurement and Switching
53
M3 - Filter to Cleanliness Class and Stop
54
M4 - Filter to Continuously Monitor Cleanliness Class
55
SINGLE - Start Single Measurement + Stop
55
Set Output Signal on Analogue Output
56
Overview of Menu Structure
57
Menu CS 12Xx (ISO 4406:1999 and SAE)
57
Menu CS 13Xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059)
59
Menu CS 13Xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059)
61
Using Switching Output
63
Mode M1: Continuous Measurement
63
Mode M2: Continuous Measurement and Switching
63
Mode M3: Filter to Cleanliness Class and Stop
63
Mode M4: Filter to Continuously Monitor Cleanliness Class
63
Mode " ": Single Measurement
63
Setting Limit Values
64
Reading the Analog Output
66
SAE - Classes Acc. to as 4059
67
Sae A-D
69
SAE Classes a / B / C / D
70
Sae a / Sae B / Sae C / Sae D
71
Sae + T
72
HDA.SAE - Analog Signal SAE for HDA 5500
73
HDA.SAE Signal 1/2/3/4
74
HDA.SAE Signal 5 (Status)
75
ISO Code According to ISO 4406:1999
77
Iso 4 / Iso 6 / Iso 14
78
ISO Code, 3-Digit
79
Iso + T
80
HDA.ISO - Analog Signal ISO for HDA 5500
81
HDA.ISO Signal 1/2/3/4
82
HDA.ISO Signal 5 (Status)
83
ISOISO Code Signal Acc. to ISO 4406:1987 (CS 13Xx Only)
85
Iso 2 / Iso 5 / Iso 15
85
ISO Code, 3-Digit
87
Iso + T
88
HDA.ISO - Analog Signal ISO for HDA 5500
89
HDA.ISO Signal 1/2/3/4
90
HDA.ISO Signal 5 (Status)
91
NAS 1638 - National Aerospace Standard (CS 13Xx Only)
93
NAS Maximum
94
NAS Classes (2 / 5 / 15 / 25)
95
Nas 2 / Nas 5 / Nas 15 / Nas 25
96
Nas + T
97
HDA.NAS - Analog Signal NAS for HDA 5500
98
HDA.NAS Signal 1/2/3/4
99
HDA.NAS Signal 5 (Status)
100
Fluid Temperature TEMP
102
Status Messages
103
Status LED / Display
103
Error
106
Exceptions Errors
107
Analog Output Error Signals
109
Analog Signal for HDA 5500
110
HDA Status Signal 5 Table
110
Connecting CSI-D-5 (Condition Sensor Interface)
112
CSI-D-5 Connection Overview
112
Connecting the Sensor to a RS485 Bus
113
Reading out / Setting the Sensor Via the RS485 Bus
114
Evaluating/Reading Measurement Reports with Flumos
115
Performing Maintenance
116
Calibrating the Sensor
116
Cleaning the Display / User Interface
116
Decommissioning the Sensor
116
Disposing of the Sensor
116
Spare Parts and Accessories
117
Technical Data
118
Annex
120
Finding Customer Service
120
Germany
120
Usa
120
Australia
120
Brazil
121
China
121
Checking/Resetting Default Settings
122
Powerup Menu
122
Measuring Menu
122
Model Code
123
Cleanliness Classes - Brief Overview
124
Cleanliness Class - ISO 4406:1999
124
Overview of Modifications - ISO4406:1987 <-> ISO4406:1999
125
Cleanliness Class - SAE as 4059
126
Definition Acc. to SAE
127
Particle Count (Absolute) Larger than a Defined Particle Size
127
Specifying a Cleanliness Code for each Particle Size
127
Specifying Highest Measured Cleanliness Class
127
Cleanliness Class - NAS 1638
128
Egdeclaration of Conformity
129
Glossary
129
Explanation of Terms and Abbreviations
130
Displays
131
Index
132
4
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Hydac CS1000 series Specifications
General
Brand
Hydac
Model
CS1000 series
Category
Accessories
Language
English
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