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Hydac CS1000 series User Manual
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Menu CS 12xx (ISO
4406:1
999 and S
AE
)
P
owerUp M
enu
MODE
Measurem
ent
mode
M1
Mode M1
M2
Mode M2
M3
Mode M3
M4
Mode M4
SINGLE
Mode Single
mTIME
Measuring t
ime
60
Change value
pPRTC
Pu
mp
protection tim
e
0
ADRESS
Bus address
HECOM
HECOM3b address
A
IP
Reserved
MODBUS
Reserved
FREEZE
Disp
lay
Freeze
OFF
OFF
MANUAL
Manual
TIMOUT
Automatic
DFAULT
Factory sett
ing
CANCEL
Cancel
SAVE
Save changes and ex
i
t PowerU
p
menu
CODE
For internal us
e only
Measuring m
enu
DSPLAY
Disp
lay
ISO
ISO
Code
SAE
A
SAE
Class A
SAE
B
SAE
Class B
SAE
C
SAE
Class C
SAE
D
SAE
Class D
SAeMAX
SAE
A-D
FLOW
Flow rate
range
ANaOUT
Analog output
DRIVE
LED current in %
TEMP
C
Fluid tem
perature
in °C
TEMP
F
Fluid tem
perature
in
°F
SWtOUT
Switching
output
M1
Mode M1
NO SET
M2
Mode M2
SP1
Switching point
MEAsCH
Test chan
nel
SAeMAX
SAE
A-D
SAE
SAE
Class
A/B/C/D
ISO
4
ISO
Code 4µm
ISO
6
ISO
Code 6µm
ISO
14
ISO
Code 1
4µm
ISO
ISO
Code
TEMP
Temperature
SAE
A
SAE
Class A
SAE
B
SAE
Class B
SAE
C
SAE
Class C
SAE
D
SAE
Class D
SwFNCT
Switching funct
i
on
BEYOND
Above limit
BELOW
Belo
w
lim
it
WITHIN
Wi
thin
OUTSDE
Outside
OFF
OFF
LIMITS
Limit values
LOWER
Belo
w
lim
it
M3
Mode M3
UPPER
Above limit
MEAsCH
Test channe
l
TARGET
Target cleanl
iness
ISO
ISO
M4
Mode M4
SAE
SAE
MEAsCH
Test channe
l
TARGET
Target cleanl
iness
ISO
ISO)
RSTART
Above limit
SAE
SAE
CYCLE
Test cycle
SINGLE
Mode Single
60
ContaminationSensor CS1000
en(us)
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136
BeWa CS1000 3764916d 300 en
-
us 2017
-
09
-
25.docx
2017
-
09
-
25
56
58
Table of Contents
Imprint
2
Documentation Representative
2
Table of Contents
3
Content
3
Foreword
8
Technical Support
8
Modifications to the Product
8
Warranty
8
Using the Documentation
9
Safety Information
10
Hazard Symbols
10
Signal Words and Their Meaning in the Safety Information and Instructions
11
Structure of the Safety Information and Instructions
11
Observe Regulatory Information
12
Proper/Designated Use
12
Improper Use or Use Deviating from Intended Use
13
Qualifications of Personnel / Target Group
14
Storing the Sensor
16
Decoding the Type Label
16
Checking the Scope of Delivery
17
CS1000 Characteristics
18
Cs1X1X Dimensions (Without Display)
19
Cs1X2X Dimensions (with Display)
19
Fastening/Mounting the Sensor
20
Continuous Rotation of Sensor Display
21
Hydraulic Sensor Connection
22
Selecting Connection Type According to Sensor Type
23
Pipe or Hose Connection (Type Cs1Xxx-X-X-X-X-0/-XXX)
23
Flange Connection Type (Type Cs1Xxx-X-X-X-X-1/-XXX)
24
Selecting Measurement Location at the Hydraulic Systems
25
Flow Rate, Differential Pressure and Viscosity Characteristics
26
Connecting Hydraulic Sensor
27
Electrical Connection of Sensor
28
Pin Assignment
28
Connection Cable - Assignment / Color Coding
29
Connecting Cable Ends - Examples
30
Setting the Measuring Mode
31
Mode M1: Continuous Measurement
31
Mode M2: Continuous Measurement and Switching
31
Mode M3: Filter to Cleanliness Class and Stop
31
Mode M4: Filter to Continuously Monitor Cleanliness Class
32
Mode "SINGLE": Single Measurement
33
Operating the Cs1X2X Sensor Using the Keypad
34
Function of the Keys
35
Measured Variables on the Display
36
ISO (Cleanliness Class)
36
SAE (Cleanliness Class)
36
NAS (Cleanliness Class - CS 13Xx Only)
36
Service Variables on the Display
37
Flow (Flow Rate)
37
Out (Analogue Output)
37
Drive (Performance of the LED)
37
Temp (Temperature)
37
Activate / Deactivate Keypad Lock
38
Display Settings
38
Activating Display
39
Deactivating Display
40
Menus and Mode
40
Powerup Menu
41
Measuring Menu (Cs12Xx)
45
Display after Sensor Is Switched on
46
Configure Switching Output
47
M1 - Continuous Measurement
47
M2 - Continuous Measurement and Switching
47
M3 - Filter to Cleanliness Class and Stop
48
M4 - Filter to Continuously Monitor Cleanliness Class
48
Set Output Signal on Analogue Output
49
SINGLE - Start Single Measurement + Stop
49
Measuring Menu (CS 13Xx)
51
Display after Sensor Is Switched on
52
Configure Switching Output
53
M1 - Continuous Measurement
53
M2 - Continuous Measurement and Switching
53
M3 - Filter to Cleanliness Class and Stop
54
M4 - Filter to Continuously Monitor Cleanliness Class
55
SINGLE - Start Single Measurement + Stop
55
Set Output Signal on Analogue Output
56
Overview of Menu Structure
57
Menu CS 12Xx (ISO 4406:1999 and SAE)
57
Menu CS 13Xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059)
59
Menu CS 13Xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059)
61
Using Switching Output
63
Mode M1: Continuous Measurement
63
Mode M2: Continuous Measurement and Switching
63
Mode M3: Filter to Cleanliness Class and Stop
63
Mode M4: Filter to Continuously Monitor Cleanliness Class
63
Mode " ": Single Measurement
63
Setting Limit Values
64
Reading the Analog Output
66
SAE - Classes Acc. to as 4059
67
Sae A-D
69
SAE Classes a / B / C / D
70
Sae a / Sae B / Sae C / Sae D
71
Sae + T
72
HDA.SAE - Analog Signal SAE for HDA 5500
73
HDA.SAE Signal 1/2/3/4
74
HDA.SAE Signal 5 (Status)
75
ISO Code According to ISO 4406:1999
77
Iso 4 / Iso 6 / Iso 14
78
ISO Code, 3-Digit
79
Iso + T
80
HDA.ISO - Analog Signal ISO for HDA 5500
81
HDA.ISO Signal 1/2/3/4
82
HDA.ISO Signal 5 (Status)
83
ISOISO Code Signal Acc. to ISO 4406:1987 (CS 13Xx Only)
85
Iso 2 / Iso 5 / Iso 15
85
ISO Code, 3-Digit
87
Iso + T
88
HDA.ISO - Analog Signal ISO for HDA 5500
89
HDA.ISO Signal 1/2/3/4
90
HDA.ISO Signal 5 (Status)
91
NAS 1638 - National Aerospace Standard (CS 13Xx Only)
93
NAS Maximum
94
NAS Classes (2 / 5 / 15 / 25)
95
Nas 2 / Nas 5 / Nas 15 / Nas 25
96
Nas + T
97
HDA.NAS - Analog Signal NAS for HDA 5500
98
HDA.NAS Signal 1/2/3/4
99
HDA.NAS Signal 5 (Status)
100
Fluid Temperature TEMP
102
Status Messages
103
Status LED / Display
103
Error
106
Exceptions Errors
107
Analog Output Error Signals
109
Analog Signal for HDA 5500
110
HDA Status Signal 5 Table
110
Connecting CSI-D-5 (Condition Sensor Interface)
112
CSI-D-5 Connection Overview
112
Connecting the Sensor to a RS485 Bus
113
Reading out / Setting the Sensor Via the RS485 Bus
114
Evaluating/Reading Measurement Reports with Flumos
115
Performing Maintenance
116
Calibrating the Sensor
116
Cleaning the Display / User Interface
116
Decommissioning the Sensor
116
Disposing of the Sensor
116
Spare Parts and Accessories
117
Technical Data
118
Annex
120
Finding Customer Service
120
Germany
120
Usa
120
Australia
120
Brazil
121
China
121
Checking/Resetting Default Settings
122
Powerup Menu
122
Measuring Menu
122
Model Code
123
Cleanliness Classes - Brief Overview
124
Cleanliness Class - ISO 4406:1999
124
Overview of Modifications - ISO4406:1987 <-> ISO4406:1999
125
Cleanliness Class - SAE as 4059
126
Definition Acc. to SAE
127
Particle Count (Absolute) Larger than a Defined Particle Size
127
Specifying a Cleanliness Code for each Particle Size
127
Specifying Highest Measured Cleanliness Class
127
Cleanliness Class - NAS 1638
128
Egdeclaration of Conformity
129
Glossary
129
Explanation of Terms and Abbreviations
130
Displays
131
Index
132
4
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Hydac CS1000 series Specifications
General
Brand
Hydac
Model
CS1000 series
Category
Accessories
Language
English
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