6.7
CLUTCHING
6
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
10. Install the Drive Clutch Holder (PN 9314177) (A).
11. Remove drive clutch retaining bolt and remove drive
clutch
using the Drive Clutch Puller (PA-48595) (B).
12. Remove the (3) screws and (3) bolts that retain the
in
ner clutch cover to the engine and transmission.
PVT Assembly
1. Inspect inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Rep
lace if damaged.
3. Apply RTV silicone sealant to the back side of the
i
nner clutch cover to ensure a water tight fit between
the engine and inner clutch cover. Both surfaces must
be clean to ensure adhesion of silicone sealant.
4. Install and properly align the inner clutch cover.
5. Install the bolts and washers that retain the cover to
th
e transmission. Torque bolts to specification (see
next page).
6. Install the screws that retain the cover to the engine.
To
rque screws to specification (see next page).
Remove any excess silicone sealant.
7. In
stall clutch offset washers on the transmission input
shaft.
8. Clean the splines inside the driven clutch and on the
tr
ansmission input shaft.
9. Apply a light film of grease to the splines on the shaft.
10. Install the driven clutch, washer, lock washer, and
r
etaining bolt. Torque to specification (see next page).
11. Clean end of taper on crankshaft and the taper bore
i
nside drive clutch.
Drive Clutch Puller: PA-48595
Drive Clutch Holder: 9314177
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