6.18
CLUTCHING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Bushing Service
IMPORTANT: Special Tools Required
*Clu
tch Bushing Replacement Tool Kit (PN 2871226)
NOTE: Bushings are installed at the factory using
Lo
ctite
609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
from
bushing bore prior to installing new bushing.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN
28
70386) securely into bench vise and lightly grease
puller threads.
3. Remove nut from puller rod and set aside.
4. Install puller adapter (Item 10 from kit PN 2
871226).
5. Install main adapter (I
tem D) onto puller.
6. With towers pointing toward the vise, slide sheave
on
to puller rod.
7. Install removal tool (Item A, B) into center of sheave
wit
h “A side" toward sheave.
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part # Tool Description
A, B 1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029 EBS Main Adapter
E 1 5132028
EBS Bushing Removal
-- 1 9915111 Instructions
Additional Special Tools
Qty. Part # Tool Description
1 2871226
Clutch Bushing Replacement Tool
1 2870386 Piston Pin Puller
Item Qty. Part # Tool Description
#2 1 5020628
P-90 Drive/Driven Clutch
B
ushing Install Tool
#3 1 5020629
Drive Clutch Cover
B
ushing Removal /
Installation Tool
(all clutches)
#5 1 5020631
P-90 Driven Clutch Cover
B
ushing Removal Tool
#8 1 5020632 Main Puller Adapter
#9 1 5010279 Adapter Reducer
#10 1 5020633
Number Two Puller
Ad
apter
Clutch components will be hot! In order to avoid
serious burns, wear insulated gloves during the
removal process.
Piston Pin Puller: PN 2870386
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
(PN 5020632)
Puller Tool (A,B)
Side “A” toward
sheave
Nut (C)
Main
Adapter (D)
Puller
Adapter (10)
Piston Pin
Puller
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