6.19
CLUTCHING
6
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
NOTE: Use Bushing Tool PA-47336.
8. Install nut (C) onto end of puller rod and hand tighten.
Tu
rn puller barrel to increase tension on sheave if
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny smoke tailings
appear.
9. Turn sheave counterclockwise
on puller rod until it
comes free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller rod.
Remo
ve bushing from tool and discard.
Drive Clutch Bushing Installation
1. Place main adapter (Item 8) on puller.
2. Apply Loctite 60
9 evenly to bushing bore inside
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation
puller tool (Item A/B) with “A” side
down, into center of bushing. NOTE: 800 EFI Clutch
- Use Bushing Tool PA-47336.
5. With towers pointing upward, slide sheave, bushing
a
nd tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn barrel
to ap
ply additional tension if needed.
7. Turn sheave cou
nterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10. Remove installation tool.
Cover Bushing Removal
1. Install main adapter (Item 8) on puller.
2. Install adapter reducer (Item 9).
3. From outside of clutch cover, insert removal tool (Item
3
) into cover bushing.
4. With inside of cover toward vise, slide cover onto
puller.
5. Install nut onto puller rod and hand tighten. Turn puller
b
arrel to increase tension as needed.
6. Turn clutch cover counterclockwise on puller rod until
bushing is
removed and cover comes free.
7. Remove nut from puller rod and set aside.
8. Remove bushing and bushing removal tool from
p
uller. Discard bushing.
Cover Bushing Installation
1. Apply Loctite 609
evenly to bushing bore in cover.
2. Working from inside of cover,
insert new bushing and
bushing installation tool into center of clutch cover.
3. With main adapter on puller, insert cover onto puller
r
od, placing outside of cover toward vise.
4. Install nut on rod and hand tighten. Turn puller barrel
to
apply more tension if needed.
5. Turn clutch cover counterclockwise on puller rod until
bu
shing is seated.
6. Remove nut from puller rod. Tak
e installation tool and
clutch cover off rod.
Puller Tool (A,B)
Side “A” toward
sheave
Nut (C)
Bushing
Main Adapter
(8)
Piston Pin
Puller
Removal Tool
(3)
Nut (C)
Adapter Reducer
(9)
Piston Pin
Puller
Main
Adapter (8)
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