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5.65

BODY / STEERING / SUSPENSION

9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual

27. Use a small pick to remove the bearing assembly and

body cap seals. Discard these parts (Fig. 12).

NOTE: If the bearing assembly inner bearing

(bushing) requires service, replace the bearing

assembly.

28. Inspect the piston valve and compression/rebound

valve

shims. Remember to keep the valve shims in

their specified order. Replace the piston valve and/or

valve shims if required.

29. Clean all parts with solvent and use compress air to

ry. Place clean parts on a lint-free towel/shop rag.

FOX™ 2.0 PODIUM Top Fill Reassembly

NOTE: Lubricate all seals, o-rings, and wear bands

with low temperature grease during assembly

procedure.

1. If the shock shaft eyelet was removed for service,

cla

mp the shock shaft using the 5/8” shaft blocks in a

bench vise.

2. Apply Loctite

™ Primer N to the shaft threads. Allow

for proper curing time before apply Loctite

™ Green

638 to threads.

3. Install the eyelet and torque to specification.

4. Mount the shock shaft eyelet in a bench vise with the

readed end upwards.

5. Install the bumper; narrow end upwards.

6. Install a new wiper seal in the body cap (Fig. 13).

Figure 12

= T

Podium 2.0 Shock Shaft Eyelet:

50 ft-lbs (68 Nm)

Figure 13

PRELIMINARY VERSION

Polaris 2013 RANGER RZR S User Manual

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