5.66
BODY / STEERING / SUSPENSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
7. Install a new u-cup seal into bearing assembly (Fig.
14). After installing u-cup seal, install a new o-ring.
8. Install the 5/8” shock shaft seal protector tool onto the
sho
ck shaft. Install the body cap (Fig. 15), and then
the bearing assembly (Fig. 16) onto the shock shaft.
9. Install the compression valve shim stack onto the
shoc
k shaft.
NOTE: The last compression valve shim is the air
ble
ed shim. The shim must be orientated correctly
with the piston valve to allow air to bleed through the
assembly during installation.
10. Replace the o-ring on the piston
valve and lubricate
with low temeperature grease. Install the piston valve
as follows:
• This is the COMPRESSION side of
the piston
valve (Fig. 17). When installed, the compression
side FACES the compresion valve stack.
• The bleed shim tabs are centered in the middle of
the comp
ression ports (Fig. 18).
Compression Port
Figure 17
Compression Port
Figure 18