8.7
TRANSMISSION
8
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Transfer Case Reassembly
IMPORTANT: Transfer case tapered bearing preload
must be checked and/or adjusted for proper
transmission operation.
1. Install the intermediate shaft seal (circled) flush or
sligh
tly below the case. Install circlips and gear onto
the input intermediate shaft as shown.
2. Install the front output pinion shaft assembly.
NOTE: Bearing is pressed onto the shaft
3. Install the shims, bearing cup and alignment dowels
i
nto the retaining bracket.
4. Install a new output shaft seal flush with the case.
Ins
tall the output pinion shaft assembly and bearing
cup/bracket assembly as shown. Verify the alignment
dowels are seated. Torque the bracket screws evenly
to specification.
5. Be sure transmission is in neutral and all bearings are
cle
an and lubricated.
6. Place transmission upright with the output shaft facing
u
p. Rotate output shaft 5-10 times both clockwise and
counter-clockwise.
Output Pinion Shaft Bracket Screws:
23-27 ft-lbs (31-37 Nm)
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