6.15
CLUTCHING
6
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Button To Tower Clearance Inspection
1. Inspect for any clearance between spider button to
tower. If clearance exceeds specification, replace all
buttons and inspect surface of towers. See “Spider
Removal” procedure.
2. Inspect sheave surfaces. Replace the entire clutch if
wor
n, damaged or cracked.
Spider Removal
1. Install clutch in holding fixture (PN 2871358-A) and
loosen the spider (counterclockwise) using Clutch
Spider Removal Tool (PN 2870341).
NOTE: To maintain proper clutch balance and belt-
t
o-sheave clearance, be sure to reinstall the original
quantity and thickness of washers/spacers beneath
the spider during assembly.
Moveable Sheave Bushing Inspection
2. Inspect the Teflon™ coating on the moveable sheave
bu
shing.
Button to Tower Clearance:
000-.005”
Clutch Holding Fixture: PN 2871358-A
Spider Removal Tool: PN 2870341
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass
t
han Teflon™ is visible on the bushing.
Refer to bushing replacement
in this chapter.