7.41
FINAL DRIVE
7
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
4. Install the shim(s) previously removed onto the
appropriate sides of the axle spool. Install the
bearings. The bearings are a slip-fit and will slide onto
the axle spool.
5. Install ring gear/axle spool assembly
into the housing.
6. Install the gearcase cover. Install the cover screws
o
nto the rear gearcase. Torque to specification.
Gearcase Installation
1. Install the rear gearcase by reversing the procedure
listed under “REAR GEARCASE - Gearcase
Removal” at the beginning of this section.
IMPORTANT: When reinstalling the transmission to
rear
gearcase mount bracket, it is extremely important
to torque all (7) fasteners to specification. Refer to the
“Installation” procedure listed on page 4.14.
NOTE: Special tool (PA-48873) will be required to
torq
ue the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle. Refer to the “Installation” procedure listed
on page 4.14.
2. Add Polaris ATV Angle Drive Fluid to rear gearcase.
Re
fer to maintenance information in Chapter 2 for
more details. Torque drain and fill plugs to
specification.
Cover Screws:
23-27 ft-lbs (31-37 Nm)
Rear Gearcase Capacity:
26 fl. oz. (769 ml)
or to bottom of fill
plug hole threads
See Chapter 2
Drain / Fill Plug:
Drain Plug - 30-45 in-lbs (3-5 Nm)
Fill Plug - 40 ft-lbs (54 Nm)