6.16
CLUTCHING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Roller, Pin, and Thrust Washer Inspection
1. Inspect all rollers, bushings and roller pins by pulling
a flat metal rod across the roller. Turn roller with your
finger. If you notice resistance, galling, or flat spots,
replace rollers, pins and thrust washers in sets of
three. Also inspect to see if roller and bushing are
separating. Bushing must fit tightly in roller. Use the
Roller Pin Tool (PN 2870910) to replace rollers and
pins. Take care not to damage roller bushing or
bearing surface of the new pin during installation.
2. Rubber backed buttons can be used in all RAN
GER
clutches if the hollow roller pin is changed to the solid
roller pin.
NOTE: The rubber side of the button is positioned
tow
ard the solid roller pin.
Clutch Inspection
NOTE: Remove cover, spring and spider following
instructions for drive clutch disassembly, then
proceed as follows:
1. Remove the moveable sheave spacer (A). Inspect for
da
mage or wear.
2. Remove the moveable clutch sheave (B). Inspect for
da
mage or wear.
3. Lift bearing (C) and PTFE washers (D) off the shaft.
Repla
ce as an assembly if worn, damaged, or if
problems were noted.
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