6.28
CLUTCHING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Clutch Bushing Removal
1. Install main puller adapter (Item 8) onto puller.
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around
outs
ide of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
ins
tall onto puller.
5. Install bushing tool (Item 2).
6. Install left hand nut (C) and spacer onto puller rod and
tigh
ten by hand. Turn puller barrel for further tension
if needed.
7. Turn clutch sheave counterclockwise until bushing is
r
emoved and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod and
set aside.
9. Remove adapters from puller.
10. Remove bushing and removal tool from adapters.
Disc
ard bushing.
Clutch Bushing Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
3. Apply Loctite
609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installa
tion tool (Item 2) and
install assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and hand
tighten
against installation tool.
7. Turn clutch sheave counterclock
wise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut (C) from puller rod and set aside.
9. Remove installation tool and clutch sheave from
puller.
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