Polaris 2013 RANGER RZR S User Manual

7.9
FINAL DRIVE
7
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
12. Grease the joint with the special joint grease provided
in the boot replacement kit. Fill the cavity behind the
balls and the splined hole in the joint’s inner race.
Pack the ball tracks and outer face flush with grease.
Place any remaining grease into the boot.
NOTE: It is very important to use the correct type
a
nd quantity of grease by using all the grease
included with the boot kit. DO NOT use a substitute
grease and DO NOT overfill or under fill the CV joint.
13. Fully compress the joint and push the drive shaft firmly
into the inner
race.
14. Align the circlip with the lead-in chamfer.
15. Use a soft-faced hammer to tap the joint onto the drive
shaft until it
locks into place.
16. Pull on the joint to make sure it is securely loc
ked into
place.
17. Remove excess grease from plunging joint’s external
sur
faces and place the excess grease in the boot.
18. Pull the boot over the joint and position the boot lips
in
to the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
19. Install and secure the small clamp on the boot using
th
e “earless” clamp pliers.
20. Pull out on drive shaft to center the joint in the housing.
Slid
e a straight O-ring pick or a small slotted screw
driver between the large end of the boot and joint
housing and lift up to equalize air pressure in the boot.
21. Position the boot lip in its groove. Install and secure
th
e boot with the large clamp using the “earless”
clamp pliers.
CAUTION
The grease provided in the replacement kit is
specially formulated for wear resistance and
durability. DO NOT use substitutes
or mix with other lubricants.
Boot Replacement Grease Requirement:
Inner Plunging Joint Capacity: 80g
Grease Service Kit: PN 1350047 (50g)
CV Boot Clamp Pliers
Earless Type: 8700226
CV Boot Clamp Pliers
Earless Type: 8700226
FRONT DRIVE SHAFT
Grease Capacity
80 Grams
Grease Capacity
80 Grams
Plunging
Joint
CV Joint
PRELIMINARY VERSION

Polaris 2013 RANGER RZR S Specifications

General

Brand	Polaris
Model	2013 RANGER RZR S
Category	Offroad Vehicle
Language	English