Table of contents
SIMOTICS M-1FE2 built-in motors
8 Hardware Installation Manual, 04/2020, A5E50074509B AA
4.2.6 Calculation of the cooling power to be dissipated (power loss) ............................................. 71
4.2.7 Coolant ................................................................................................................................... 73
4.2.8 Commissioning the cooling circuit.......................................................................................... 75
4.3 Encoder system ..................................................................................................................... 76
5 Preparing for use .................................................................................................................................. 77
5.1 Safety instructions for electromagnetic and permanent-magnetic fields ............................... 77
5.2 Shipping and packaging ......................................................................................................... 80
5.3 Transportation and storage .................................................................................................... 83
6 Mechanical mounting ............................................................................................................................ 87
6.1 Safety instructions .................................................................................................................. 87
6.2 Installation requirements ........................................................................................................ 90
6.3 Installing/removing the rotor ................................................................................................... 91
6.3.1 Overview of installation methods for the rotors ...................................................................... 91
6.3.2 Tools and resources .............................................................................................................. 92
6.3.3 Mounting preparations ........................................................................................................... 96
6.3.4 Mounting the rotor .................................................................................................................. 98
6.3.5 Compensating mechanical stresses and deformations of the spindle shaft ........................ 101
6.3.6 Balancing of rotors in synchronous version ......................................................................... 105
6.3.7 Balancing of rotors in asynchronous version ....................................................................... 110
6.3.8 Removing the rotor core with sleeve.................................................................................... 111
6.4 Installing the stator in the spindle housing ........................................................................... 114
6.4.1 Flow chart for the stator installation ..................................................................................... 114
6.4.2 Mounting the stator without cooling jacket ........................................................................... 115
6.4.2.1 Production equipment, assembly tools and other resources ............................................... 115
6.4.2.2 Mounting the stator without cooling jacket ........................................................................... 116
6.4.3 Mounting the stator with cooling jacket ................................................................................ 119
6.4.3.1 Production equipment, assembly tools and other resources ............................................... 119
6.4.3.2 Preparation for installation ................................................................................................... 120
6.4.3.3 Mounting the stator with cooling jacket in the stator housing .............................................. 122
6.5 Mounting the motor spindle .................................................................................................. 127
6.5.1 Preparation ........................................................................................................................... 127
6.5.2 Acting magnetic forces ......................................................................................................... 127
6.5.3 Mounting the motor spindle .................................................................................................. 128
6.6 Setting up the motor spindle ................................................................................................
132
6.7 Permissible motor vibrations ................................................................................................ 133
7 Connection .......................................................................................................................................... 135
7.1 Connecting the cooling ........................................................................................................ 135
7.1.1 Warning of the consequences of unqualified work .............................................................. 135
7.1.2 Safety instructions ................................................................................................................ 136
7.1.3 Connecting the watercooling system ................................................................................... 138
7.2 Electrical connection ............................................................................................................ 139
7.2.1 Safety information ................................................................................................................ 139
7.2.2 High-voltage test .................................................................................................................. 139
7.2.3 Electrical equipment ............................................................................................................. 140